If you have an improved, cheaper and safer end product you will have the edge over competitor and eventually your profit ratio. For feed manufacturing industry, technology that help feed manufactures keep leading in the industry has become the primary consideration for making the investment decision, be it greenfield or upgraded project.
For livestock feed production, pretreatment technology is very important, and the basic type of processing used within feed mills usually is pellet conditioner. As concerns over feed cost increased, new pretreatment technologies are asked to widen the scope of available raw materials. And higher standards on feed nutrition and feed safety in breeding farms also require improved technologies and equipment for production, especially for young animal feed. For these reasons, expander used in pretreatment has become more and more popular in processing lines. However, gelatinization level of end product of traditional expander is limited to 60%. When requirement to starch gelatinization comes up to 70~75%, extruder is a better choice than expander, but it also faces problems of reduced output and increased energy consumption.
As a technology problem solver, Muyang introduces a new technology specialized for piglet feed production. The so call "fully extrusion and low-temperature pelleting system" may initially be more expansive than the expander and pelleting system, but when makes a simple comparison of the increased profit from high quality end product and the reduced tonnage power consumption, it can normally be shown to be cost effective, and this is without taking into account the probable increased efficiency of the extruder machinery itself.
Feed intake efficiency comparison
Results of tests demonstrated that piglets fed with feed produced by fully extrusion and low-temperature pelleting line showed significant improvement on feed intake, weight gain and intestinal health. It is because:
1) Fully extrusion process can achieve products tasty flavor and better palatability;
2) Fully extrusion and low temperature pelleting can diminish nutritional ingredients loss during processing, and ensure enough nutrition and energy for weanling pigs, resulting in increased weight gain;
3) Fully extrusion can contribute to higher starch gelatinization and eliminates the effects of anti-nutritional factors and toxins, which is good for intestinal health.
12/09/2014
Animal Pellet Feed Production Line
Animal pellet feed production line is the core equipment for feed manufacturers, which can complete the magnetic separation, crushing, mixing, granulating, lifting, cooling, screening, product packaging and dust removal by ventilation, electrical control and other functions, this paper will introduce what equipment does animal pellet feed production line have?
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
11/30/2014
New Product---FAMSUN Gear-Drive Pellet Mill
FAMSUN Gear-Drive Pelleting Machine
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
11/27/2014
SWFP66*100XM Hammer Mill
Having adapted to the changing needs of customers, Muyang is developing raw material processing solutions designed to further increase output and promote the efficient use of available raw materials.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
11/03/2014
Muyang Attended the 29th Shandong Livestock Exposition
During from October 25th to 26th, the 29th Shandong Livestock Exposition was held in Jinan International Convention and Exhibition Center, the exposition is the largest and highest grade ever, most content-rich, supporting activities carried out most of the time Husbandry event. Muyang carried steel sheds debut in this exhibition.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
10/29/2014
Muyang to showcase FAMSUN feed-to-meat solutions at VIV China 2014
Muyang will showcase a new pellet mill at a 445.5m2 booth during VIV China 2014, held on September 23-25.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
10/21/2014
Muyang Single Screw Extruder
The extrusion provides for production of many products with great superiority in comparison with other technologies. Because it almost integrates functions of different equipments in a single process when extruding, the procedures of mixing, extruding, cutting, cooking, forming and drying process in a certain degree can be carried out at the same time. The feed machinery has the following functions and features:
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
9/23/2014
Explosion Protection: Countermeasures against Dust
There are many tips you should you know after you operate Muyang feed machines, and you should know the right means and safety points, then you can avoid unnecessary matters.
1. Common cleaning work
*** Keeping the working site with combustible dust clean is an important condition for safe production.
*** Try not to pile bagged or bulk materials between machines.
*** In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators and dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes or top covers should be avoided.
*** In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and effectively.
*** Keep all motors free of deposited dust.
2. Frequent inspection and maintenance
*** Regularly Check all V-belts and flat belts for driving conditions, at least once a week, so as to avoid heat generation due to skid.
*** Regularly check the safety feed machine such as speed monitor or the like, at least once a week.
*** Check and clean all the magnetic separators, stoners and sifters regularly, at least once a day.
*** In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts and bearings, at least once a week, and to regularly fill up lubricating oil.
3. Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to the following points:
*** It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.
*** It is forbidden to use any lengthened cable or electric furnace.
*** It is necessary to immediately repair or replace the electric apparatus and equipment if any failure occurs.
*** The cables without conduits are not allowed to be installed on the floor.
*** Cut off the power supply of the machine when going off work.
*** An electrician should be assigned to check the insulation of all the lines of electric network according to relevant regulations on heavy current, at least once a year.
4. Smoking and welding
*** Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as guests, customers, foreigners and drivers visiting the factory.
*** If the tools such as welding feed machinery or soldering lamp (flame soldering lamp) etc. are required for repair or installation, do as best as possible to arrange the work in a special workshop or on a special site.
*** If it is necessary to carry out welding or the like directly in production area or storehouse once in a while, written applications must be submitted to a related supervisor in advance for written approval. The above mentioned operations can be carried out only when special safety measures have been taken, such as laying pieces of water soaked canvas or canvas special for covering on the surrounding area and preparing fire extinguishers. After completion of the operation, the welding site and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very dangerous, for people can't see where they will fly on earth. They can cross through the narrow clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may occur at any time.
*** Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine first, and then make a thorough cleaning and isolate both sides of the welding site tightly with materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.
1. Common cleaning work
*** Keeping the working site with combustible dust clean is an important condition for safe production.
*** Try not to pile bagged or bulk materials between machines.
*** In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators and dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes or top covers should be avoided.
*** In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and effectively.
*** Keep all motors free of deposited dust.
2. Frequent inspection and maintenance
*** Regularly Check all V-belts and flat belts for driving conditions, at least once a week, so as to avoid heat generation due to skid.
*** Regularly check the safety feed machine such as speed monitor or the like, at least once a week.
*** Check and clean all the magnetic separators, stoners and sifters regularly, at least once a day.
*** In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts and bearings, at least once a week, and to regularly fill up lubricating oil.
3. Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to the following points:
*** It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.
*** It is forbidden to use any lengthened cable or electric furnace.
*** It is necessary to immediately repair or replace the electric apparatus and equipment if any failure occurs.
*** The cables without conduits are not allowed to be installed on the floor.
*** Cut off the power supply of the machine when going off work.
*** An electrician should be assigned to check the insulation of all the lines of electric network according to relevant regulations on heavy current, at least once a year.
4. Smoking and welding
*** Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as guests, customers, foreigners and drivers visiting the factory.
*** If the tools such as welding feed machinery or soldering lamp (flame soldering lamp) etc. are required for repair or installation, do as best as possible to arrange the work in a special workshop or on a special site.
*** If it is necessary to carry out welding or the like directly in production area or storehouse once in a while, written applications must be submitted to a related supervisor in advance for written approval. The above mentioned operations can be carried out only when special safety measures have been taken, such as laying pieces of water soaked canvas or canvas special for covering on the surrounding area and preparing fire extinguishers. After completion of the operation, the welding site and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very dangerous, for people can't see where they will fly on earth. They can cross through the narrow clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may occur at any time.
*** Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine first, and then make a thorough cleaning and isolate both sides of the welding site tightly with materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.
9/19/2014
The Usage on Muyang TLMC12 Jet Filter Dust Collector
Dust concentration of dust-containing air, relative humidity, physical and chemical characters of dust such as dust size, density, adhesivity and explosive repose angle shall be known after determining to use the filtering sleeve dust collector.
Consider the filtering air speed and filtering area when selecting a dust collector. The designed filtering air speed of full series dust collectors shall be not more than 4 m/min. The filtering air speed is determined by dust characteristics and density, usually the middle/lower limit is selected; as for light and small dust particles, the filtering air speed shall be much lower, or even less than 2 m/min; the lower the filtering air speed, the higher the dust removal efficiency, however, the cost will be increased; therefore, it is important to select the filtering air speed applicable for the character of dust to obtain a better performance-price ratio. Determine the filtering area based on volume of air to be treated after determining the filtering air speed; see Table 1 for corresponding parameters to select correct dust collector model.
Normally, the feed machine is used for treating dust-containing air with a dust particle size more than 1μm; for treating dust-containing air with a dust particle size less than 1μm, please inform us when ordering, so that we can select other filter material and guide you to adjust the corresponding working parameters.
Please inform us when ordering if the dust collector will be used for central dust collecting and pneumatic conveying and the air pressure exceeds 15000Pa, so that we can adjust the corresponding structure.
It is recommended to select a dust collector with larger size or equip an additional pre-purifier when the dust concentration at the entry of the dust collector is more than 15g/m3.
Please inform us if you have any special requirements to the dust collector or you have any other ideas.
In addition, we have other feed machinery available here, you can contact anytime.
Consider the filtering air speed and filtering area when selecting a dust collector. The designed filtering air speed of full series dust collectors shall be not more than 4 m/min. The filtering air speed is determined by dust characteristics and density, usually the middle/lower limit is selected; as for light and small dust particles, the filtering air speed shall be much lower, or even less than 2 m/min; the lower the filtering air speed, the higher the dust removal efficiency, however, the cost will be increased; therefore, it is important to select the filtering air speed applicable for the character of dust to obtain a better performance-price ratio. Determine the filtering area based on volume of air to be treated after determining the filtering air speed; see Table 1 for corresponding parameters to select correct dust collector model.
Normally, the feed machine is used for treating dust-containing air with a dust particle size more than 1μm; for treating dust-containing air with a dust particle size less than 1μm, please inform us when ordering, so that we can select other filter material and guide you to adjust the corresponding working parameters.
Please inform us when ordering if the dust collector will be used for central dust collecting and pneumatic conveying and the air pressure exceeds 15000Pa, so that we can adjust the corresponding structure.
It is recommended to select a dust collector with larger size or equip an additional pre-purifier when the dust concentration at the entry of the dust collector is more than 15g/m3.
Please inform us if you have any special requirements to the dust collector or you have any other ideas.
In addition, we have other feed machinery available here, you can contact anytime.
9/11/2014
TLTSG Series Stationary Dump Dust Filter with a Sifter
Our Jet Filter Dust Collector belongs to a bag-type, internal filtering, high-pressure, reverse air jet, impulse dust collector, featured by reliable performance, high efficiency dust collecting, low discharge concentration, easy operating and maintenance, pretty appearance, compact structure and small floor area. It is applicable for dust control in industries of cereals and feed processing, feed machine, metallurgy, building materials and cement, and dust cleaning or recycling and filtering in pneumatic conveying or aspiration duct collecting in other workshop sections. It is used for improving work environment, work efficiency and product quality etc.
TLTSG Series Stationary Dump Dust Filter with a Sifter features:
***Mobile and stationary two modes, one machine one time used for several inlets.
***The TLTSG Stationary Dump Dust Filter contains dust removal device to prevent dust from escaping, improving working environment.
***The machine has advantages of low noise, low vibration,simple structure and ease of maintenance.
***The machine can crush caked powder material and feature more even filling. Wide application for manual feed inlet in industries as food milling, feed milling, sugar making.
TLTSG Series Stationary Dump Dust Filter with a Sifter features:
***Mobile and stationary two modes, one machine one time used for several inlets.
***The TLTSG Stationary Dump Dust Filter contains dust removal device to prevent dust from escaping, improving working environment.
***The machine has advantages of low noise, low vibration,simple structure and ease of maintenance.
***The machine can crush caked powder material and feature more even filling. Wide application for manual feed inlet in industries as food milling, feed milling, sugar making.
8/25/2014
Muyang SFJZ Vibrating Sifter
This SFJZ vibrating sifter consists of a feeding inlet, a feeding outlet, an exhaust opening, a sieve body, vibrating motors, rubber springs and a feed machine frame.
The feeding inlet is flexibly connected with a spout, and through the adjustable baffle plates the materials are distributed and then drop onto the sieve cover. Due to the obstruction of baffles for uniform distribution, the materials are further evenly spread over the first and second sieve covers for sifting. The stocks with different particle size will be discharged out of the machine via different outlets.
Working conditions
(1) Environmental conditions
① Environment temperature for normal use is within -15～+40℃;
② Relative moisture content for normal use is within 30%~85%;
③ Altitude for normal use is lower than 1000 m;
(2) Configuration conditions
① The vibrating sifter should match with the complete sets of equipments in the process;
② Configuration shall be carried out within the power supply for normal use (permissible voltage deviation ±5% and frequency deviation ±1 HZ);
③ The user must configure an over-voltage protection device for the power supply.
The feeding inlet is flexibly connected with a spout, and through the adjustable baffle plates the materials are distributed and then drop onto the sieve cover. Due to the obstruction of baffles for uniform distribution, the materials are further evenly spread over the first and second sieve covers for sifting. The stocks with different particle size will be discharged out of the machine via different outlets.
Working conditions
(1) Environmental conditions
① Environment temperature for normal use is within -15～+40℃;
② Relative moisture content for normal use is within 30%~85%;
③ Altitude for normal use is lower than 1000 m;
(2) Configuration conditions
① The vibrating sifter should match with the complete sets of equipments in the process;
② Configuration shall be carried out within the power supply for normal use (permissible voltage deviation ±5% and frequency deviation ±1 HZ);
③ The user must configure an over-voltage protection device for the power supply.
8/19/2014
Muyang SJHS Mixer Machine
Mixing is important to the quality and the feeding effectiveness of compound feed (or premix) during production. The production capacity of a feed mill usually is determined by its batching and mixing ability.
Muyang SJHS series Double-circle Paddle Mixer, designed with feed-to-food safety standard, is effective in mixing powdery ingredients (bulk density< 1kg/l) for animal feed, food and pet food. Liquid application is available.
Efficient and homogenous
Double-circle rotor contributes to fully mixing in both fast-flow zone and slow-flow zone, the mixing period is as short as 45-60s, but the homogeneity of product can be up to 97.7%.
Minimum residue
Optimized paddle-to-wall gap and fully opened discharge gates of the feed machine ensure momentary discharging, minimum residue and free of contamination.
No leakage
Assembly type seals for the discharge gates and shaft ends, good in sealing and convenient in assembly and adjustment as well as replacement operations.
User friendliness
Large access door, ease of cleaning and maintenance; Safety switch to protect personel from injury during cleaning and maintenacnce.
Muyang SJHS series Double-circle Paddle Mixer, designed with feed-to-food safety standard, is effective in mixing powdery ingredients (bulk density< 1kg/l) for animal feed, food and pet food. Liquid application is available.
Efficient and homogenous
Double-circle rotor contributes to fully mixing in both fast-flow zone and slow-flow zone, the mixing period is as short as 45-60s, but the homogeneity of product can be up to 97.7%.
Minimum residue
Optimized paddle-to-wall gap and fully opened discharge gates of the feed machine ensure momentary discharging, minimum residue and free of contamination.
No leakage
Assembly type seals for the discharge gates and shaft ends, good in sealing and convenient in assembly and adjustment as well as replacement operations.
User friendliness
Large access door, ease of cleaning and maintenance; Safety switch to protect personel from injury during cleaning and maintenacnce.
8/13/2014
Dust Discharging Device of LNGM Dust Collector
The Dust discharging device of this series
dust collector is mainly composed of a packing auger and an airlock. There are
three forms: dust discharging by a conic bunker is equipped with only an
airlock, single packing auger and double packing auger dust discharging are
equipped with one airlock and two airlocks, and the packing auger is powered by
the drive motor of the airlock. A hanging bearing is set in the middle of the
double-auger.
The impulse control instrument on the feed machine is a main control device for air jet and
dust discharging system of the dust collector, and completed with imported
digital integrated circuits, which is characterized by stability and
reliability, strong interference resistance, long service life and convenient
adjustment. Correct setting of impulse width and impulse interval is a key
factor for normal work of the dust removal system.
Technical performance: 1. Adjusting scope
of impulse width: 0.03s ~ 0.3s; 2. Adjusting scope of impulse interval: 3s
~60s; 3. Output voltage: AC 24V; output current: 0.8 A ~1A; 4. Output circuit:
1~60 for option or matched with quantity of the solenoid valves for the dust
collector.
8/05/2014
CP Group and Muyang Enjoy a long, Special Ties
On November 1, 2010, Mr. Dhanin Chearavanont, Chairman of CP Group, met with visiting Muyang Chairman Li Minyue in Bangkok. Both sides held an in-depth talk on the development of standardized feed processing technology and the long-term cooperation relationship between CP and Muyang.
CP Group is the largest feed machine manufacturer in the world while Muyang is the global leading integrated solution supplier in feed industry. The many years’ cooperation relationship has benefited both sides’ rapid expansion in China and other parts of the world.
Mr. Chearavanont gave highly credit for the professional, rapid reaction and characteristic service that brought by Muyang and believed that the two groups will be in a more solid relationship in the future. Mr. Li Minyue owed the present achievements of Muyang to the on-going support of many key customers like CP Group, and said that Muyang will always entertain excellent contacts with all important customers with the "key customer strategy" and "internationalization strategy" in mind and commit itself to creating more value for the customers worldwide.
CP Group is the largest feed machine manufacturer in the world while Muyang is the global leading integrated solution supplier in feed industry. The many years’ cooperation relationship has benefited both sides’ rapid expansion in China and other parts of the world.
Mr. Chearavanont gave highly credit for the professional, rapid reaction and characteristic service that brought by Muyang and believed that the two groups will be in a more solid relationship in the future. Mr. Li Minyue owed the present achievements of Muyang to the on-going support of many key customers like CP Group, and said that Muyang will always entertain excellent contacts with all important customers with the "key customer strategy" and "internationalization strategy" in mind and commit itself to creating more value for the customers worldwide.
7/28/2014
Muyang Food Machinery debuts at PorPak China 2014
On July 16, PorPak China 2014 was take place at New International Expo Centre(SNICE) in Shanghai, China. Muyang Feed Machinery attend this Expo.
PorPak China is China's premier trade exhibition for Packaging and processing technologies. More than 600 company,from 33 countries and regions, attend this expo.
In the exhibition, our posted Food Mixer and MCPB250 automatic vertical packaging machine attracted lots of visitors. Our colleagues not only patiently introduced our products, but also answered questions of many visitors. It impressed them and help us earn many further business chances.
The article is from : http://www.machineryshops.com/news/view/332.html?type=news
PorPak China is China's premier trade exhibition for Packaging and processing technologies. More than 600 company,from 33 countries and regions, attend this expo.
In the exhibition, our posted Food Mixer and MCPB250 automatic vertical packaging machine attracted lots of visitors. Our colleagues not only patiently introduced our products, but also answered questions of many visitors. It impressed them and help us earn many further business chances.
The article is from : http://www.machineryshops.com/news/view/332.html?type=news
7/21/2014
Structural readjustment: Muyang R&D Institute formed
***Structural readjustment: Muyang R&D Institute formed***
Muyang announced the formally establishment of the Muyang R&D Institute on March 11 after restructuring all research resources group-wide. Muyang CEO, Mr. Chen Zhengjun, concurrently serves as the head of Muyang R&D Institute.
The new R&D Institute consists of an innovation center and several technology sub-centers. Engineers in the technology sub-center of each business division will focus on providing prompt customized product and project solutions that catering to the current customers’ demand, while researchers in the innovation center will dedicate themselves to develop cutting-edge products and technologies that keep customers leading in the industry for 3~5 years in the future.
"The restructuring is to further extend our technological leadership, make it more competitive and better organized for our present business development and future strategy of growing into a leading global integrated solution provider for the Farm-Food value chain." Mr. Chen said.
Three percent of the our total sales will be spent on research and development. Activities will emphasize on energyefficiency, smart production and cost-saving.
Muyang announced the formally establishment of the Muyang R&D Institute on March 11 after restructuring all research resources group-wide. Muyang CEO, Mr. Chen Zhengjun, concurrently serves as the head of Muyang R&D Institute.
The new R&D Institute consists of an innovation center and several technology sub-centers. Engineers in the technology sub-center of each business division will focus on providing prompt customized product and project solutions that catering to the current customers’ demand, while researchers in the innovation center will dedicate themselves to develop cutting-edge products and technologies that keep customers leading in the industry for 3~5 years in the future.
"The restructuring is to further extend our technological leadership, make it more competitive and better organized for our present business development and future strategy of growing into a leading global integrated solution provider for the Farm-Food value chain." Mr. Chen said.
Three percent of the our total sales will be spent on research and development. Activities will emphasize on energyefficiency, smart production and cost-saving.
7/15/2014
STHJ Series A Type Paddle Molasses Mixer
STHJ Series A Type Paddle Molasses Mixer consists of a rotor, a machine body, a bearing support, big and small belt pulleys, and guard shield.
The power is transferred from the motor to the rotor via sprocket. The molasses is blown into the mixer machine by steam. The paddles are regularly staggered on the rotor along axial and circumferential directions in a certain angle to the rotor, so that a helical surface is formed between the paddles. When working, the rotor brings the feed to roll over and meantime push them to the discharging outlet.
Machine body
The feed machinery body is composed of a trough, ring flanges, wall plates, a clearing gate, a feeding inlet and a discharging outlet etc. It is dismountable, and easy for the installation and replacement of the rotor, and a large clearing gate is convenient for cleaning of the rotor as well as replacement and adjustment of the paddles.
Addition of molasses
Molasses is blown in by steam via molasses adding pipes. The heating temperature of the molasses mixture is 32℃~38℃, and its viscosity should be less than 200 CP. The steam temperature is 130℃ and the pressure is 0.3MPa.
Protective device
In order to prevent any accident in work of machine, the cleaning gate is equipped with an interlocking safety device, to ensure that the motor cannot be started when the cleaning gate is open.
The power is transferred from the motor to the rotor via sprocket. The molasses is blown into the mixer machine by steam. The paddles are regularly staggered on the rotor along axial and circumferential directions in a certain angle to the rotor, so that a helical surface is formed between the paddles. When working, the rotor brings the feed to roll over and meantime push them to the discharging outlet.
Machine body
The feed machinery body is composed of a trough, ring flanges, wall plates, a clearing gate, a feeding inlet and a discharging outlet etc. It is dismountable, and easy for the installation and replacement of the rotor, and a large clearing gate is convenient for cleaning of the rotor as well as replacement and adjustment of the paddles.
Addition of molasses
Molasses is blown in by steam via molasses adding pipes. The heating temperature of the molasses mixture is 32℃~38℃, and its viscosity should be less than 200 CP. The steam temperature is 130℃ and the pressure is 0.3MPa.
Protective device
In order to prevent any accident in work of machine, the cleaning gate is equipped with an interlocking safety device, to ensure that the motor cannot be started when the cleaning gate is open.
7/09/2014
FAMSUN Animal Farming: Side with farmers to feed the future
Animal Farming is one of the most vital businesses of FAMSUN. The young unit has steady served the industry since 2009 thanks to the acquisition of China Famous Sichuan Ningshi Animal Husbandry Equipment Co., the expansion of research and production base in Changzhou, China, and the establishment of solid partnerships withtop suppliers worldwide.
Based on strong technical support and rich experience, with powerful engineering resource of its parent company, FAMSUN Animal Farming now is able to provide complete solutions from customized design to excellent manufacture, unloaded purchase, safe and qualified construction, as well as thorough and meticulous aftersales service.
The stand-alone machine products and complete solutions include:
Poultry farm system: breeding houses / flat or cage raising system / feeding system /drinking system / egg collecting system / house conditioning and control system / farm climate control system
Pig farm system: raising house / penning system / feeding system /automation system / farm environmental system
Expanded business: procurement of feed and feed ingredients, egg incubator, and slaughtering system.
Based on strong technical support and rich experience, with powerful engineering resource of its parent company, FAMSUN Animal Farming now is able to provide complete solutions from customized design to excellent manufacture, unloaded purchase, safe and qualified construction, as well as thorough and meticulous aftersales service.
The stand-alone machine products and complete solutions include:
Poultry farm system: breeding houses / flat or cage raising system / feeding system /drinking system / egg collecting system / house conditioning and control system / farm climate control system
Pig farm system: raising house / penning system / feeding system /automation system / farm environmental system
Expanded business: procurement of feed and feed ingredients, egg incubator, and slaughtering system.
6/23/2014
Grinding Hammer Mill
This feed machine from the host, auxiliary equipment, electric con- trol box of three parts, with a winnowing, no screen, no network, a variety of properties and uniform particle size, the production pro- cess is continuous. Crushing operations in the host machine is not heating up, can crush all kinds of heat sensitive materials. The overall performance has reached international advanced level, it is widely used in pharmaceutical, chemical, food (example: traditional Chinese medicine. Food. Chemical. Health care. Root class. Diam- eter class. Corn, rice, chili, pepper, oil and wheat, soybean, garlic , star anise, cinnamon, dehydrated vegetables, hawthorn, ginger, garlic, sugar. sweeteners. grains, dried small shrimps, pumpkin powder, spices) and other industrial materials crushed.
The grinding machine is a vertical shaft reflective micro crusher, can finish at the same time fine crushing and micro powder sorting the two processes. It consists of the body, frame, feeding device, crushing equipment, discharge tube, transmission device and motor and other components, supporting the host, precipitator, high-pressure centrifu- gal fan, shut the wind instrument, a whirlwind collector and electric control cabinet and other components of a complete set of air turbine micro powder units. Don't stop in the case, can be arbitrary regulation size. Products of granularity, fine degrees can reach up to 10-5 um, it has since cooling function. (example: chemical, Chinese traditional medicine, and root kind, diameter classes, corn, rice, chili, pepper, YouMai, soybean, soybean meal, garlic, octagon, cinnamon, dehydrated vegetables, hawthorn, dry ginger, garlic piece, white sugar, saccharin, food, shrimp skin, pumpkin.
The grinding machine is a vertical shaft reflective micro crusher, can finish at the same time fine crushing and micro powder sorting the two processes. It consists of the body, frame, feeding device, crushing equipment, discharge tube, transmission device and motor and other components, supporting the host, precipitator, high-pressure centrifu- gal fan, shut the wind instrument, a whirlwind collector and electric control cabinet and other components of a complete set of air turbine micro powder units. Don't stop in the case, can be arbitrary regulation size. Products of granularity, fine degrees can reach up to 10-5 um, it has since cooling function. (example: chemical, Chinese traditional medicine, and root kind, diameter classes, corn, rice, chili, pepper, YouMai, soybean, soybean meal, garlic, octagon, cinnamon, dehydrated vegetables, hawthorn, dry ginger, garlic piece, white sugar, saccharin, food, shrimp skin, pumpkin.
6/18/2014
Muyang Changes Brand Name to FAMSUN
Muyang Co.,Ltd. recently announced changing its brand name from Muyang to FAMSUN starting May 2014.This move is prompted by the idea of better illustrating the company's business and the farm-to-table industry chain it serves. It is consistent with Muyang's global strategy and its aim of becoming an integrated solution provider in the agro-industry.
FAMSUN originates from "famous, farm, family, sun and union"; it implies Muyang development concept and vision, which is to build a green and healthy supply chain from farm to table together with its customers and to convert traditional agriculture into a modern, profitable and sustainable business with its integrated solutions in feed machinery manufacturing, grain milling, grain handling and storage, food processing, as well as industrial automation.
The creative design of the FAMSUN logo features a beveled letter "F"; a curvy letter "A"; a stretching letter "S" and a friendly letter "U". It will be the only signage representing Muyang's business, products, service and solutions. Meanwhile,the company will continue to operate in its current structure, provide follow-up service based on relevant agreement, and its business contacts will remain unchanged.
FAMSUN will make its public debut at the 12th China Animal Husbandry Expo between May 18th and 20th in Qingdao,China and VIV Europe 2014 between May 20th and 22nd in Utrecht, Netherlands.
FAMSUN originates from "famous, farm, family, sun and union"; it implies Muyang development concept and vision, which is to build a green and healthy supply chain from farm to table together with its customers and to convert traditional agriculture into a modern, profitable and sustainable business with its integrated solutions in feed machinery manufacturing, grain milling, grain handling and storage, food processing, as well as industrial automation.
The creative design of the FAMSUN logo features a beveled letter "F"; a curvy letter "A"; a stretching letter "S" and a friendly letter "U". It will be the only signage representing Muyang's business, products, service and solutions. Meanwhile,the company will continue to operate in its current structure, provide follow-up service based on relevant agreement, and its business contacts will remain unchanged.
FAMSUN will make its public debut at the 12th China Animal Husbandry Expo between May 18th and 20th in Qingdao,China and VIV Europe 2014 between May 20th and 22nd in Utrecht, Netherlands.
6/09/2014
Muyang Accelerate the Pace of Internationalization
Recently, Muyang, in the 12th Livestock Exposition, released a new brand identity: FAMSUN. From MUYANG to FAMSUN, the domestic feed machinery industry leading brand was accelerating the pace of internationalization. President Fan Tianming of Muyang said it would continue through technological innovation and industrial chain extension to make FAMSUN into a world-class brand.
Behind the releasing the new brand, Muyang indicated the strategic intent to expand overseas market, and now Muyang products already covered more than one hundred countries and regions worldwide, extending the service to whole industry chain.
It is understood that Muyang continued innovation in product development, fully tapped the potential of alternative raw materials. Previous extruder raw protein content was very high, and we should use fish meal to produce. Muyang now developed a new extruder, other materials can be processed like cassava. Previous extruder was difficult to be used in the cassava protein, while the new device was able to destroy the peptide bond absorption, and it can be utilized as the raw material. With this new equipment, feather meal can be used as feed ingredients. There are a lot of feather protein, but due to the peptide bond was very long, the animals can not properly digest. The new device may be converted to a protein in general, so that the animal can be absorbed. By reducing the requirements for the raw material processing equipment, the use of raw materials for production substitutability, greatly reduce the production cost of feed.
In recent years, independent research and development of core machinery by Muyang have passed through the EU certification, capturing the stringent EU product standards. Today, Muyang's products have been sold to 102 countries and territories worldwide.
Currently, both the feed industry and feed equipment manufacturing, are facing with large-scale, intelligent development trend of the industry for feed production machinery and equipment suppliers, research and service capacity of a test. Feed machine manufacturing enterprises need to provide more large-scale, intelligent feed processing equipment to meet customer demand for the efficient production of large quantities of high-quality feed products.
Muyang's new brand strategy is designed to scale and intelligent development, and through the exchange of knowledge, skills, experience sharing to help customers to create system solutions on "from pastoral to table" around the world and meet the challenges of food security and sustainable development.
Behind the releasing the new brand, Muyang indicated the strategic intent to expand overseas market, and now Muyang products already covered more than one hundred countries and regions worldwide, extending the service to whole industry chain.
It is understood that Muyang continued innovation in product development, fully tapped the potential of alternative raw materials. Previous extruder raw protein content was very high, and we should use fish meal to produce. Muyang now developed a new extruder, other materials can be processed like cassava. Previous extruder was difficult to be used in the cassava protein, while the new device was able to destroy the peptide bond absorption, and it can be utilized as the raw material. With this new equipment, feather meal can be used as feed ingredients. There are a lot of feather protein, but due to the peptide bond was very long, the animals can not properly digest. The new device may be converted to a protein in general, so that the animal can be absorbed. By reducing the requirements for the raw material processing equipment, the use of raw materials for production substitutability, greatly reduce the production cost of feed.
In recent years, independent research and development of core machinery by Muyang have passed through the EU certification, capturing the stringent EU product standards. Today, Muyang's products have been sold to 102 countries and territories worldwide.
Currently, both the feed industry and feed equipment manufacturing, are facing with large-scale, intelligent development trend of the industry for feed production machinery and equipment suppliers, research and service capacity of a test. Feed machine manufacturing enterprises need to provide more large-scale, intelligent feed processing equipment to meet customer demand for the efficient production of large quantities of high-quality feed products.
Muyang's new brand strategy is designed to scale and intelligent development, and through the exchange of knowledge, skills, experience sharing to help customers to create system solutions on "from pastoral to table" around the world and meet the challenges of food security and sustainable development.
6/04/2014
Some Key Points on Improving Performance of Pellet Mill
In the production process of high-quality feed, the quality of feed particles determines the pelleting process, and in order to improve the quality of feed grain, we should pay attention to the following points.
Feed formulation generally includes a high cereal content and a low fiber content, such as poultry feed, and pig feed, no other natural additives, except when wheat added. While these recipes require high quality steam environment in order to obtain high-quality feed.
When oil spray feed processing is an important part, it can improve the quality of feed, feeding improve palatability, and to improve the nutritional value of feed. In the granulation money added fat will reduce the particle mass, fat are generally added after granulation. Usually fat coating requires specialized equipment and high cost. Muyang pellet mill feed machinery outside the ring mold sprayed liquid, not only can be used for animal feed pelleting, but also widely used in food, oil, chemical and other industries.
The correct size of the pores on the particles contributes to the production and high quality of the feed particles must remain a standard size. Granulated particles of different sizes will affect the performance or the need to adjust the hammer die pressing surface of the roller mill. Uniform particle size of the particles will increase the rate of fracture, leading to breakage of the particles, while increasing the powder.
Steam atmosphere is very important to high cereal content of the feed, such as poultry feed, and pig feed. This formulation of the feed to kill bacteria and gelatinized starch, in the steam atmosphere needed to maintain about 45-60 seconds, the temperature of the steam is probably controlled 85-90 ℃. If the feed machine contains low grain ingredients, but with a high fiber content, it does not require such a long time modulation. If there was added molasses, then to increase the speed of the modulator to accomplish good mixing and therefore also reduces the temperature modulation. Feed formula contains high sugar and whey powder, such as suckling pig feed, almost without too much can be quenched with sticky characteristics of these ingredients. The same applies to the feed containing high urea component.
Feed formulation generally includes a high cereal content and a low fiber content, such as poultry feed, and pig feed, no other natural additives, except when wheat added. While these recipes require high quality steam environment in order to obtain high-quality feed.
When oil spray feed processing is an important part, it can improve the quality of feed, feeding improve palatability, and to improve the nutritional value of feed. In the granulation money added fat will reduce the particle mass, fat are generally added after granulation. Usually fat coating requires specialized equipment and high cost. Muyang pellet mill feed machinery outside the ring mold sprayed liquid, not only can be used for animal feed pelleting, but also widely used in food, oil, chemical and other industries.
The correct size of the pores on the particles contributes to the production and high quality of the feed particles must remain a standard size. Granulated particles of different sizes will affect the performance or the need to adjust the hammer die pressing surface of the roller mill. Uniform particle size of the particles will increase the rate of fracture, leading to breakage of the particles, while increasing the powder.
Steam atmosphere is very important to high cereal content of the feed, such as poultry feed, and pig feed. This formulation of the feed to kill bacteria and gelatinized starch, in the steam atmosphere needed to maintain about 45-60 seconds, the temperature of the steam is probably controlled 85-90 ℃. If the feed machine contains low grain ingredients, but with a high fiber content, it does not require such a long time modulation. If there was added molasses, then to increase the speed of the modulator to accomplish good mixing and therefore also reduces the temperature modulation. Feed formula contains high sugar and whey powder, such as suckling pig feed, almost without too much can be quenched with sticky characteristics of these ingredients. The same applies to the feed containing high urea component.
5/28/2014
Original From Europe, Rooted in China
Original From Europe, Rooted in China
--- Muyang Pellet Technology Achievements
Feed particles forming technology is the basis of modern feed industry, and the core concepts on nutritional balance and livestock feeding efficiency are embodied in the little dolphin feed particles.
The forming technology based on ring die pellet mill is a most popular feed processing method and its contribution to the total output of China's feed industry ratio is over 50%. Granulation technology and its application capabilities, often on behalf of a national feed industry and the technical level of feed outfits. Muyang is the one of the earliest manufactures who put ring die pellet technology and equipment applyto one feed machinery.
Adhering to the principle of "high quality, high efficiency", Muyang positively contacted with the European feed machinery manufacturer famous British UMT company as early as the 1990s, and in 1995, they created a successful partnership, successfully introduced the world at that time technology leadership in the ring die pellet models. And the following year in the domestic market Muyang launched "Muyang-UMT ring die pellet mill" leading the industrialization of China's feed industry enter the era of rapid development.
More than ten years, the degree of marketization of China's feed industry continues to improve, and in a competitive process, the use of feed and processing equipment for the deepening of understanding and use has gradually formed a unique production philosophy and technical point of view, establishing and improving the conditions of our country to feed industrial system.
Granulators developers hard pellet production technology for long-term tracking studies conducted after summarizes the feed production mode, the device application scenarios, such as the user experience first-hand the technical and market information for the current market share of the largest animal feed system granulator proposed a "specialized, high efficiency," the overall design goal, established on the basis of a clear technical performance indicators, and to project.
After two years of technical pre-research and product design, under the protection of a complete project management system in 2010, Muyang successfully launched of the "TW" series dedicated animal feed pellet mill whose capacity power units enhance the contribution of 20% above insteading of the previous generation models.
transmission structure, repression parameters core technology has broken the original European technology. Applicable, efficient production is the feed mill managers and operations staff give their assessment TW granulators.
Products are from the market and also serve market. Successful products must be based on market’s research and rigorous design control. Muyang new generation of TW Series pellet mill have occupied more than 80% of sales than similar machines, which expected to not only meet the feed manufacturers, but also to create greater economic benefits for Muyang itself.
The forming technology based on ring die pellet mill is a most popular feed processing method and its contribution to the total output of China's feed industry ratio is over 50%. Granulation technology and its application capabilities, often on behalf of a national feed industry and the technical level of feed outfits. Muyang is the one of the earliest manufactures who put ring die pellet technology and equipment applyto one feed machinery.
Adhering to the principle of "high quality, high efficiency", Muyang positively contacted with the European feed machinery manufacturer famous British UMT company as early as the 1990s, and in 1995, they created a successful partnership, successfully introduced the world at that time technology leadership in the ring die pellet models. And the following year in the domestic market Muyang launched "Muyang-UMT ring die pellet mill" leading the industrialization of China's feed industry enter the era of rapid development.
More than ten years, the degree of marketization of China's feed industry continues to improve, and in a competitive process, the use of feed and processing equipment for the deepening of understanding and use has gradually formed a unique production philosophy and technical point of view, establishing and improving the conditions of our country to feed industrial system.
Granulators developers hard pellet production technology for long-term tracking studies conducted after summarizes the feed production mode, the device application scenarios, such as the user experience first-hand the technical and market information for the current market share of the largest animal feed system granulator proposed a "specialized, high efficiency," the overall design goal, established on the basis of a clear technical performance indicators, and to project.
After two years of technical pre-research and product design, under the protection of a complete project management system in 2010, Muyang successfully launched of the "TW" series dedicated animal feed pellet mill whose capacity power units enhance the contribution of 20% above insteading of the previous generation models.
transmission structure, repression parameters core technology has broken the original European technology. Applicable, efficient production is the feed mill managers and operations staff give their assessment TW granulators.
Products are from the market and also serve market. Successful products must be based on market’s research and rigorous design control. Muyang new generation of TW Series pellet mill have occupied more than 80% of sales than similar machines, which expected to not only meet the feed manufacturers, but also to create greater economic benefits for Muyang itself.
5/20/2014
Tips to Choose Hammer Mill
With the development of the grinder line industry, an endless stream of various types of feed machinery, but no matter how the mill type of change, you still should choose your suitable one. Blow I summarize five tips which can help you how to choose right one:
1. An experiment with a grinder: the advantages of various materials have good crushing effect, especially pearls, chemical raw materials, minerals and most traditional Chinese medicine, the built-in screen thickness adjustable; drawback is that the feed size should not is too large, the output is very small, only suitable for experimental sample preparation crushing.
2. Winnowing Chinese medicine grinder: Advantages of traditional Chinese medicine for a variety of nature (including fiber, a bit of fats and oils, and a bit viscous classes), are ideal food crushing effect, the fineness of similar products in the best, up to 200 mesh, work long hours the body should not be fever, crushing most satisfactory models of Chinese medicine the best customer reaction; drawback is that the crushed material is completed there will be a small amount of residue can not be crushed.
3. The herbal medicine pulverizer group: addition winnowing the advantages of Chinese medicine grinding machine using high-quality stainless steel, meet the GMP standard to meet production needs.
4. Low noise shredder: the advantages of lower noise at work, to meet the health standard, built-in screen thickness adjustable ideal crushing effect of the pearls, chemical raw materials, mineral, and the majority of Chinese medicine; drawback is easy to heat the body, The working time is not too long, not a bit of fats and oils and a bit of sticky material crushed.
5. Small high-speed grinder: Advantages easy to use, grinding speed, drugs lossless, pearls, chemical raw materials, mineral, and the majority of Chinese medicine ideal crushing effect; drawback is that some of the material grinding fineness uneven, is not suitable for The large doses processing.
1. An experiment with a grinder: the advantages of various materials have good crushing effect, especially pearls, chemical raw materials, minerals and most traditional Chinese medicine, the built-in screen thickness adjustable; drawback is that the feed size should not is too large, the output is very small, only suitable for experimental sample preparation crushing.
2. Winnowing Chinese medicine grinder: Advantages of traditional Chinese medicine for a variety of nature (including fiber, a bit of fats and oils, and a bit viscous classes), are ideal food crushing effect, the fineness of similar products in the best, up to 200 mesh, work long hours the body should not be fever, crushing most satisfactory models of Chinese medicine the best customer reaction; drawback is that the crushed material is completed there will be a small amount of residue can not be crushed.
3. The herbal medicine pulverizer group: addition winnowing the advantages of Chinese medicine grinding machine using high-quality stainless steel, meet the GMP standard to meet production needs.
4. Low noise shredder: the advantages of lower noise at work, to meet the health standard, built-in screen thickness adjustable ideal crushing effect of the pearls, chemical raw materials, mineral, and the majority of Chinese medicine; drawback is easy to heat the body, The working time is not too long, not a bit of fats and oils and a bit of sticky material crushed.
5. Small high-speed grinder: Advantages easy to use, grinding speed, drugs lossless, pearls, chemical raw materials, mineral, and the majority of Chinese medicine ideal crushing effect; drawback is that some of the material grinding fineness uneven, is not suitable for The large doses processing.
5/14/2014
SCQZ Series Conical Drum Powder Precleaner
SCQZ series conical drum powder pre-cleaner (finished product screener) is mainly used for pre-cleaning powdery auxiliary materials in compound feed machinery. It can effectively break or remove the agglomerated blocks as well as large impurities such as straw, hemp rope, sheet paper, stone block and etc., so as to protect the subsequent machines and equipments in the process system from damage. This machine can also be applied after mixing process to sift and remove the caking bock from mixed mash, so as to ensure the quality of compound feed.
Product features
(1) This fine material conic pre-cleaner is characterized by high output, good cleaning effect, low power consumption, simple structure, small floor area and etc.
(2) The equipment is complete with an access door, which is convenient for routine repair and maintenance, as well as for replacement of the sieve drum.
(3) Appropriate sieve apertures can be selected as per the property of material, so as to get the optimum separation effect.
Product features
(1) This fine material conic pre-cleaner is characterized by high output, good cleaning effect, low power consumption, simple structure, small floor area and etc.
(2) The equipment is complete with an access door, which is convenient for routine repair and maintenance, as well as for replacement of the sieve drum.
(3) Appropriate sieve apertures can be selected as per the property of material, so as to get the optimum separation effect.
5/04/2014
How to Choose Wood Pellet Mill Manufacturers
Wood pellet, with its unique advantages of clean, renewable and recycling, are gradually stepping into our daily life which used for heating of homeowners and industrial production. Thus there rises a series of questions that where to buy high quality wood pellet mill, and how to choose wood pellet mill suppliers among so many manufacturers. Here are some reasonable suggestions for you to locate your own satisfied and reliable suppliers.
1. No matter you want to buy your wood pellet making machine from which manufacturer, remember that quality comes first. Good biomass pellet mill manufacturer features providing high quality pellet mills and cushy maintenance.
2. You choose one company as your partner because it can respond in time when you need help. The after sale service of one company must be connected easily through a phone call or an email to supply their technical backup for their customers.
3. Convenient to utilize. This is also an important factor because if a feed machine is too complicated for people to operate, it will lose many customers for not all the customers are engineers. Convenient utilization design plays a significant role in the manufacturer reputation. Biomass pellet mill produced by reliable manufacturer will be very safe and secure. You don't need to worry about a flying screw will hurt you or damage other equipment. Credible biomass pellet mill manufacturer will check its products carefully before they leave the factory.
4. Ask some professional questions which require to be replied to within a limited time, only manufacturers can give a complete answer and analyze to your questions by the support from their technical team.
5. Cost is a vital thing you should consider before buying any products. And the important index is that no matter the pellet mill or the replacement parts, they must be affordable.
6. The easiest and best way to get a lower price, better service and support is to locate a suitable manufacturer who can match your requirements and needs.
In addition, For good wood pellet mill manufacturer allows you to design your pellet mill according to your needs, or you can make your pellet mill on your own. More and more people get interested with creating their own type of pellet mill as the development of biomass fuel industry, by making it on your own you can know more details about the biomass pellet fuel making machine.
In conclusion, we can see that there are a large number of wood pellet mill manufacturers in the market for people to purchase their desirable wood pellets machine. One should spend some time doing research for choosing the best manufacturer. Amisy, the leading supplier and manufacturer of wood pellet mill and biomass briquette machine, is willing to offer you high quality pellet mills and intimate service to meet your requirements.
1. No matter you want to buy your wood pellet making machine from which manufacturer, remember that quality comes first. Good biomass pellet mill manufacturer features providing high quality pellet mills and cushy maintenance.
2. You choose one company as your partner because it can respond in time when you need help. The after sale service of one company must be connected easily through a phone call or an email to supply their technical backup for their customers.
3. Convenient to utilize. This is also an important factor because if a feed machine is too complicated for people to operate, it will lose many customers for not all the customers are engineers. Convenient utilization design plays a significant role in the manufacturer reputation. Biomass pellet mill produced by reliable manufacturer will be very safe and secure. You don't need to worry about a flying screw will hurt you or damage other equipment. Credible biomass pellet mill manufacturer will check its products carefully before they leave the factory.
4. Ask some professional questions which require to be replied to within a limited time, only manufacturers can give a complete answer and analyze to your questions by the support from their technical team.
5. Cost is a vital thing you should consider before buying any products. And the important index is that no matter the pellet mill or the replacement parts, they must be affordable.
6. The easiest and best way to get a lower price, better service and support is to locate a suitable manufacturer who can match your requirements and needs.
In addition, For good wood pellet mill manufacturer allows you to design your pellet mill according to your needs, or you can make your pellet mill on your own. More and more people get interested with creating their own type of pellet mill as the development of biomass fuel industry, by making it on your own you can know more details about the biomass pellet fuel making machine.
In conclusion, we can see that there are a large number of wood pellet mill manufacturers in the market for people to purchase their desirable wood pellets machine. One should spend some time doing research for choosing the best manufacturer. Amisy, the leading supplier and manufacturer of wood pellet mill and biomass briquette machine, is willing to offer you high quality pellet mills and intimate service to meet your requirements.
4/22/2014
CPPCC Chairman of Guilin Xiangshan District Pay his Visit to Muyang Technology Park
On April 14 afternoon, CPPCC Chairman of Guilin Xiangshan District Lu Huajun and his team visited Muyang Technology Park, then Hanjiang District Vice Mayor Li Bin, Vice Chairman Xu Sheng, deputy director of the Yangzhou New District Wu Yalong and other leaders accompanied with them. Muyang related charged men accepted them with enthusiasm.
Lu and his party first came to Muyang Technology Park conference room, and made the talk with Zhong Shi and Li Xiangdong from Muyang. Zhong introduced the development of Muyang in recent years while Li Xiangdong described Muyang's work on the introduction and cultivation of talents. After hearing the report, Lu praised the Muyang’s leading position and achievements in the industry. Meanwhile, Lu also introduced Guilin’s overall business development, and expressed the hope that this visit would help Guilin to bring investment.
After the discussion, the Chairman and his entourage visited Muyang Technology Park, showrooms and workshops. Through the introduction from Zhong, Lu and his party made the detailed informations on Muyang technology, product size, innovation management, and the process of globalization. President Lu also said that the focus on the development of tourism services like Guilin mountains, like Muyang so rare large-scale industrial enterprises, he can win credibility Muyang worldwide highly recognized and praised Muyang inscription is "worth corporate learning and admiration. "
After the discussion, the Chairman and his entourage visited Muyang Technology Park, showrooms and workshops. Through the introduction from Zhong, Lu and his party made the detailed informations on Muyang technology, product size, innovation management, and the process of globalization. President Lu also said that the focus on the development of tourism services like Guilin mountains, like Muyang so rare large-scale industrial enterprises, he can win credibility Muyang worldwide highly recognized and praised Muyang inscription is "worth corporate learning and admiration. "
4/14/2014
China's Feed Machinery Open a era of "Intelligent Manufacturing"
The complete project on "Feed Machinery Base" by Muyang has been the first world-level investment in China.
It is reported that the project was planed in accordance with world-class standards, with a total investment of more than $ 1 billion. After the operation, it achieved a "pipeline" in feed machinery industry with the world's leading test conditions, which marked the Chinese feed machinery industry become antoher "intelligent Manufacturing "industry after automotive and appliance manufacturing.
Muyang official told reporters: "In the past, after the introduction of many advanced equipments, because of the tense adress, Muyang can not put them into use, so after the base is completed, technicists not only makes full use of existing equipment, but also add more major additions of the devices."
Currently, due to the accelerating process of urbanization, there is increasing demand for meat from residents and aquaculture from feed. Under the current situation, the next 15 to 20 years, feed production will continue to grow.
Historic opportunity can't be missed. By the end of 2012, Muyang considered situation, planning a grand strategic objectives with the core element is: By 2015, Muyang sales revenue exceeded 20 billion yuan, ranking first in the feed machinery industry. The project on "the Base for Feed machinery Production" is the solid foundation for its first position on its achievement of 20 billion sales.
It is understood that in the feed machinery industry, Muyang was the first successful "going out" enterprise. Last year, Muyang achieved more than 50% growth in international exports reached 1.85 billion yuan under of the condition of the international economic downturn, are far more than other peers.
It is reported that the project was planed in accordance with world-class standards, with a total investment of more than $ 1 billion. After the operation, it achieved a "pipeline" in feed machinery industry with the world's leading test conditions, which marked the Chinese feed machinery industry become antoher "intelligent Manufacturing "industry after automotive and appliance manufacturing.
Muyang official told reporters: "In the past, after the introduction of many advanced equipments, because of the tense adress, Muyang can not put them into use, so after the base is completed, technicists not only makes full use of existing equipment, but also add more major additions of the devices."
Currently, due to the accelerating process of urbanization, there is increasing demand for meat from residents and aquaculture from feed. Under the current situation, the next 15 to 20 years, feed production will continue to grow.
Historic opportunity can't be missed. By the end of 2012, Muyang considered situation, planning a grand strategic objectives with the core element is: By 2015, Muyang sales revenue exceeded 20 billion yuan, ranking first in the feed machinery industry. The project on "the Base for Feed machinery Production" is the solid foundation for its first position on its achievement of 20 billion sales.
It is understood that in the feed machinery industry, Muyang was the first successful "going out" enterprise. Last year, Muyang achieved more than 50% growth in international exports reached 1.85 billion yuan under of the condition of the international economic downturn, are far more than other peers.
4/09/2014
How to Choose the Right Feed Machinery?
Choosing the right feed machinery means that we could do smooth work in the next process. Now, I want to share my experiece on how to choose suitable feed machinery.
1. Classification process in the feed processing would occur frequantly, and there are too many reasons can result, such as feed ingredients density differences, different components and trace and feed additives, a larger amount of the other components of the degree of mixing carrier particles is not sufficient, which is generated graded important reason. Transportation of raw materials, manufacturing processes, such as loading and unloading will cause grading, manual operation and process flow design also cause improper grading.
2. Residual contamination remaining in the feed can cause cross-contamination of the apparatus. Take appropriate measures such as process design and equipment selection, you can reduce the residual generation. In the process of design, delivery process and make full use of the form of the dispenser gravity of less horizontal transport.
3. Prior to the application of the conventional heat treatment process granulation transfer of heat treatment effect on the quality of temperature, time and steam. Quenched role is to improve the quality pellet feed, improve feed digestibility, and can destroy the material in anti-nutritional factors, raw kill harmful microorganisms that feed pellets hygiene quality control.
4. Thermal spray application can results in a loss in the heat treatment process, so the process can be quenched without the addition, and by way of the outer coating to add. These substances are added to the surface of the particles in the transmission or delivery process may cause powder particles to produce enriched material impact on the surface of the coated powder evenly distributed.
1. Classification process in the feed processing would occur frequantly, and there are too many reasons can result, such as feed ingredients density differences, different components and trace and feed additives, a larger amount of the other components of the degree of mixing carrier particles is not sufficient, which is generated graded important reason. Transportation of raw materials, manufacturing processes, such as loading and unloading will cause grading, manual operation and process flow design also cause improper grading.
2. Residual contamination remaining in the feed can cause cross-contamination of the apparatus. Take appropriate measures such as process design and equipment selection, you can reduce the residual generation. In the process of design, delivery process and make full use of the form of the dispenser gravity of less horizontal transport.
3. Prior to the application of the conventional heat treatment process granulation transfer of heat treatment effect on the quality of temperature, time and steam. Quenched role is to improve the quality pellet feed, improve feed digestibility, and can destroy the material in anti-nutritional factors, raw kill harmful microorganisms that feed pellets hygiene quality control.
4. Thermal spray application can results in a loss in the heat treatment process, so the process can be quenched without the addition, and by way of the outer coating to add. These substances are added to the surface of the particles in the transmission or delivery process may cause powder particles to produce enriched material impact on the surface of the coated powder evenly distributed.
3/31/2014
Muyang Water-drop 968 Hammer Mill
As one of biggest feed machinery manufactures, Muyang is always making its efforts to producing and developing new machines in the field. Grinding machine, as one of Muyang’s four main feed machines, is capturing important share on the market.
Muyang water-drop 968 hammer mill is with high capacity, and its water-drop shaped chamber with W-shaped secondary grinding structure and large grinding surface, capacity 25% higher. Dynamically balanced high-precision rotor and reinforced wear-proof hammers, stable running, and long service life are its another advantage. The high efficient hammer mill for most of normal- and coarse-grinding demands, particularly in feed pre-/post-grinding. The hammer mill is well accepted also as its patented screen carriages with one-step quick clamping device and fully-open sliding door, simplified screen changes, ease of labor and maintenance, and its CE standard design for human & machine safety.
Following are some pictures on the water-drop 968 hammer mill:
Muyang water-drop 968 hammer mill is with high capacity, and its water-drop shaped chamber with W-shaped secondary grinding structure and large grinding surface, capacity 25% higher. Dynamically balanced high-precision rotor and reinforced wear-proof hammers, stable running, and long service life are its another advantage. The high efficient hammer mill for most of normal- and coarse-grinding demands, particularly in feed pre-/post-grinding. The hammer mill is well accepted also as its patented screen carriages with one-step quick clamping device and fully-open sliding door, simplified screen changes, ease of labor and maintenance, and its CE standard design for human & machine safety.
Following are some pictures on the water-drop 968 hammer mill:
3/28/2014
How to Choose the Right Fish Feed Pellet
Feed pellet is widely used in fish farming. Only choosing the high quality and right fish feed pellet mill can improve the feed utilization rate, the growth rate and the immune system to prevent diseases. So fish farmers have to learn how to choose the suitable fish feed pellet.
First, the nutrition of fish feed. The essential nutrition requirements for fish are protein, fat, carbohydrates, vitamins and minerals etc so the feeds for fish must contain these substances. Some breeders think the higher the protein content, the better the feed pellet. Actually it is wrong, the feed pellet quality should consider not only the protein content but also the proportion of other nutritions. Feeds containing balanced nutritions are ideal for fish normal growth. Feed pellet use various grains such as wheat, corn, bean etc as feed ingredients and can be added with protein, fishmeal, minerals and other liquid nutritions. So it can meet the nutrition needs of fish.
Second, the appearance of feed pellet. The high quality feed pellet has smooth surface and the same pellet diameter. The particle diameter for fish feeds should consider the mouth diameter of fish and should not be too big or too small. The length of feed pellet should be two times of the diameter so as to increase feed intakes and reduce feed waste.
Third, the stability in water. Fish intake feeds slowly so the feed pellet must keep the shape in water for a long time. Fish farmers can take some samples and place them in water to detect the stability before buying feed pellets for fish.
Fourth, the reliable feed pellet manufactures. The companies with large scale and good reputation have strong technology strength to ensure the the balanced nutrition and scientific feed formula. Fish farmers should purchase the feed pellets produced by reliable manufactures.
Fifth, the manufacture date of feed pellet. Feed pellets which exceed the shelf life will reduce the nutrition contents and have bad influence on fish. Fish farmers should ensure the feed pellets can be finished within the manufacture date.
When considering these factors fish farmers can choose the suitable feed pellets for fish.
First, the nutrition of fish feed. The essential nutrition requirements for fish are protein, fat, carbohydrates, vitamins and minerals etc so the feeds for fish must contain these substances. Some breeders think the higher the protein content, the better the feed pellet. Actually it is wrong, the feed pellet quality should consider not only the protein content but also the proportion of other nutritions. Feeds containing balanced nutritions are ideal for fish normal growth. Feed pellet use various grains such as wheat, corn, bean etc as feed ingredients and can be added with protein, fishmeal, minerals and other liquid nutritions. So it can meet the nutrition needs of fish.
Second, the appearance of feed pellet. The high quality feed pellet has smooth surface and the same pellet diameter. The particle diameter for fish feeds should consider the mouth diameter of fish and should not be too big or too small. The length of feed pellet should be two times of the diameter so as to increase feed intakes and reduce feed waste.
Third, the stability in water. Fish intake feeds slowly so the feed pellet must keep the shape in water for a long time. Fish farmers can take some samples and place them in water to detect the stability before buying feed pellets for fish.
Fourth, the reliable feed pellet manufactures. The companies with large scale and good reputation have strong technology strength to ensure the the balanced nutrition and scientific feed formula. Fish farmers should purchase the feed pellets produced by reliable manufactures.
Fifth, the manufacture date of feed pellet. Feed pellets which exceed the shelf life will reduce the nutrition contents and have bad influence on fish. Fish farmers should ensure the feed pellets can be finished within the manufacture date.
When considering these factors fish farmers can choose the suitable feed pellets for fish.
3/11/2014
China Aquaculture Industry on the Rise
According to China Aquaculture Industry Report, 2011-2012, published by Research in China, China aquatic product output in 2011 reach 56.1 million tons, a year-on-year rise of 4.4%. The disparity between seawater and freshwater products production ratio was narrowing year by year, accounting for 51.9% and 48.1% respectively in 2011.
Following the increased demand of overseas market, the export volume of China aquatic products has increased to 3.912 million tons in 2011, accompanied by an export value of US$17.79 billion, and presenting a year-on-year rise of 17.1% and 28.7%, respectively. Prawn, shellfish, tilapia, eel, large yellow croaker, crayfish, etc. are the main export varieties, sharing 49.74% of the total export value. Coastal provinces are the major exporting area, especially in Shandong and Fujian, the two provinces share a 48.8% of the total export volume. Japan, the United States, Europe and South Korea are still the major importers of China aquatic products, accounting for 86.3% of overseas market.
Driven by the expanding aquaculture scale as well as the growing demand of both domestic and export market, China aquatic product processing industry has witnessed a substantial growth to a value of RMB360.1 billion in 2011, an increase of 25.95% compared to 2010. As customers' eating habits changed, frozen aquatic product market has been more and more popular. In 2011, the China frozen product processing sector achieved revenue of RMB275.9 billion, holding for 76.6% of the entire aquatic product processing industry. However, the average gross margin of the sector during 2006-2012 is only 11%-15% due to the rising storage and transportation costs in recent years.
Following the increased demand of overseas market, the export volume of China aquatic products has increased to 3.912 million tons in 2011, accompanied by an export value of US$17.79 billion, and presenting a year-on-year rise of 17.1% and 28.7%, respectively. Prawn, shellfish, tilapia, eel, large yellow croaker, crayfish, etc. are the main export varieties, sharing 49.74% of the total export value. Coastal provinces are the major exporting area, especially in Shandong and Fujian, the two provinces share a 48.8% of the total export volume. Japan, the United States, Europe and South Korea are still the major importers of China aquatic products, accounting for 86.3% of overseas market.
Driven by the expanding aquaculture scale as well as the growing demand of both domestic and export market, China aquatic product processing industry has witnessed a substantial growth to a value of RMB360.1 billion in 2011, an increase of 25.95% compared to 2010. As customers' eating habits changed, frozen aquatic product market has been more and more popular. In 2011, the China frozen product processing sector achieved revenue of RMB275.9 billion, holding for 76.6% of the entire aquatic product processing industry. However, the average gross margin of the sector during 2006-2012 is only 11%-15% due to the rising storage and transportation costs in recent years.
3/06/2014
Muyang gets feed mill construction contract in Philippines
Muyang signed an agreement with Philipino Texicon Agriventures Corp. in July to supply a full set of machinery and building structure materials for its new extrusion aquafeed project.
The feed mill is designed to have a capacity of 4.5 -5.5 t/h, capable of producing 900,000- 960,000 bags of qualified aquafeed annually. This is the second venture of Texicon Agriventures into the feed milling industry. Its 4 t/h animal feed mill started successful operation in 2009.
Texicon Agriventures Corp., a subsidiary of Texicon Group of Companies and established in 1995, is a reliable importer and distributor of quality fertilizer and pesticide products to local and multinational agricultural companies throughout the Philippines.
Driven by the increasing consumption of fish meat due to growth in population and limitations of wild catch, Texicon is very optimistic that its extrusion aqua feed mill will further boost its annual sales.
The feed mill is designed to have a capacity of 4.5 -5.5 t/h, capable of producing 900,000- 960,000 bags of qualified aquafeed annually. This is the second venture of Texicon Agriventures into the feed milling industry. Its 4 t/h animal feed mill started successful operation in 2009.
Texicon Agriventures Corp., a subsidiary of Texicon Group of Companies and established in 1995, is a reliable importer and distributor of quality fertilizer and pesticide products to local and multinational agricultural companies throughout the Philippines.
Driven by the increasing consumption of fish meat due to growth in population and limitations of wild catch, Texicon is very optimistic that its extrusion aqua feed mill will further boost its annual sales.
2/17/2014
Solution for Extrusion Aqua-feed Production
Driven by the increasing
consumption of fish meat due to world population boom and the limitation of
wild catch, volume growth rate of global aquaculture has been sustained at about
8% over the last 10 years, and must continuously undergo a tremendous development
in order to fill the huge gap between supply and demand for the premier protein
sources. This represents a divine opportunity and a promising future for the
aqua-feed industry.
The unique physiology of
aquatic animal is asking for special requirements in aqua-feed manufacturing
technology. This article will discuss the complete solution for aqua-feed
manufacturing based on Muyang's years of experience as an aqua-feed mill
supplier and builder in such aquaculture regions.
1.
Requirements
of aqua-feed
1) Grinding fineness:
Proper particle size of ground materials can contribute to lower energy
consumption of a feed mill, facilitate the subsequent conditioning process,
increase the water stability of aqua-feed pellets, and eventually obtain
nutritional aqua-feed that benefits the digestibility of aquatic animals.
2) Size of feed pellet: It
is depending on the size of aquatic animal to be fed and its feeding habits.
3) Water stability: 45~90
min for shrimp feed and 5~30 min for common fish feed.
4) Floating / sinking
ability: Different aquatic animal species live in different depths of water
(shallow water, middle water and deep water) and different habitats. Therefore,
the feed for different aquatic animals should be sustainable in corresponding
depths.
5) Palatability: Most of
aquatic animals favor feed of special color, scent and flavor.
2.
Aqua-feed
processing technology and equipment
Both pelleting process and
extrusion process are adaptable to aqua feed production. As the development of
aquaculture, however, feed extrusion technology is more and more popular in the
aqua-feed production because of its balanced nutrition, the excellent water
stability, and most of all, the environment friendliness.
Raw material receiving and
cleaning
The designed capacity for
raw material intake in an aqua-feed mill shall be 2~3 times of its production
capacity. For materials of different properties, special cleaning operation
should be carried out where it is received. For instance, granular materials
can be cleaned with a Muyang Drum Pre-cleaner and the powdery materials with a
Muyang Conical Pre-cleaner, under the assistant of an aspiration system.
Primary grinding
As the pretreatment of fine
- grinding or ultra-fine grinding in aqua-feed production, primary grinding (or
coarse grinding) is designed to diminish the difference in and the variation of
material particle size, to improve the working performance and working
efficiency of the pulverizer thereof, and to ensure constant quality of
finished products.
Primary proportioning and
batch mixing
In such processing section,
the major ingredients, i.e. the ingredients of larger proportion in aqua-feed
formulation, are batched by an electronically controlled proportioning system,
and then sent to the mixer for primary mixing. Primary proportioning and batch
mixing are designed to limit the variation of material particle size before
ultra-fine grinding, so as to further ensure constant quality of finished
product. The proportioning bins in this process section should be designed to
have a storage capacity to sustain the 4~6 hours' uninterrupted production of
subsequent process.
Secondary grinding
Eating little, short
digestive tract as well as bad digestibility of the aquatic animals require
finely ground feed particles.
Secondary grinding usually
is executed by a specialized pulverizer (ultra-fine grinding) or a
fine-grinding hammer mill in Muyang solutions.
Secondary proportioning and
batch mixing
The finely ground
ingredients are fed into the other mixer for secondary batch mixing after
proportioning. Usually, a manual feeding inlet is provided for adding micro
ingredients into the secondary mixing mixer. And also two liquid application
devices are furnished for adding water and oil respectively.
Extrusion and drying
Extrusion process is mainly
executed by an extruder that is basically composed of a stationary barrel
housing in which such elements as segmented screws and shear locks rotates,
fulfilling extrusion operation together with a disc and knife assembly. There are
two kinds of extruders that might be used in aqua-feed production: the
single-screw extruder and the twin-screw extruder.
Coating and cooling
If necessary, liquid fats,
flavors, and vitamins can be added externally to extruded feeds after drying.
Post liquid application by coating will not only avoid the risk of damaging
heat sensitive ingredients, but also improve the palatability and reduce powder
generation of the finished product. After coating, extruded aqua-feed is cooled
as required.
Bagging
When bagging aqua-feed, the
amount of air entrained in the bag or that penetrating into the bag should be
controlled to a minimum, so as to prevent feed from oxidation and
deterioration. Therefore, it is recommended to close the bag through sewing
plus heat sealing (plastic film lining), which can prolong the shelf life of
finished product by 50~100%.
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