If you have an improved, cheaper and safer end product you will have the edge over competitor and eventually your profit ratio. For feed manufacturing industry, technology that help feed manufactures keep leading in the industry has become the primary consideration for making the investment decision, be it greenfield or upgraded project.
For livestock feed production, pretreatment technology is very important, and the basic type of processing used within feed mills usually is pellet conditioner. As concerns over feed cost increased, new pretreatment technologies are asked to widen the scope of available raw materials. And higher standards on feed nutrition and feed safety in breeding farms also require improved technologies and equipment for production, especially for young animal feed. For these reasons, expander used in pretreatment has become more and more popular in processing lines. However, gelatinization level of end product of traditional expander is limited to 60%. When requirement to starch gelatinization comes up to 70~75%, extruder is a better choice than expander, but it also faces problems of reduced output and increased energy consumption.
As a technology problem solver, Muyang introduces a new technology specialized for piglet feed production. The so call "fully extrusion and low-temperature pelleting system" may initially be more expansive than the expander and pelleting system, but when makes a simple comparison of the increased profit from high quality end product and the reduced tonnage power consumption, it can normally be shown to be cost effective, and this is without taking into account the probable increased efficiency of the extruder machinery itself.
Feed intake efficiency comparison
Results of tests demonstrated that piglets fed with feed produced by fully extrusion and low-temperature pelleting line showed significant improvement on feed intake, weight gain and intestinal health. It is because:
1) Fully extrusion process can achieve products tasty flavor and better palatability;
2) Fully extrusion and low temperature pelleting can diminish nutritional ingredients loss during processing, and ensure enough nutrition and energy for weanling pigs, resulting in increased weight gain;
3) Fully extrusion can contribute to higher starch gelatinization and eliminates the effects of anti-nutritional factors and toxins, which is good for intestinal health.
12/09/2014
Animal Pellet Feed Production Line
Animal pellet feed production line is the core equipment for feed manufacturers, which can complete the magnetic separation, crushing, mixing, granulating, lifting, cooling, screening, product packaging and dust removal by ventilation, electrical control and other functions, this paper will introduce what equipment does animal pellet feed production line have?
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
11/30/2014
New Product---FAMSUN Gear-Drive Pellet Mill
FAMSUN Gear-Drive Pelleting Machine
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
11/27/2014
SWFP66*100XM Hammer Mill
Having adapted to the changing needs of customers, Muyang is developing raw material processing solutions designed to further increase output and promote the efficient use of available raw materials.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
11/03/2014
Muyang Attended the 29th Shandong Livestock Exposition
During from October 25th to 26th, the 29th Shandong Livestock Exposition was held in Jinan International Convention and Exhibition Center, the exposition is the largest and highest grade ever, most content-rich, supporting activities carried out most of the time Husbandry event. Muyang carried steel sheds debut in this exhibition.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
10/29/2014
Muyang to showcase FAMSUN feed-to-meat solutions at VIV China 2014
Muyang will showcase a new pellet mill at a 445.5m2 booth during VIV China 2014, held on September 23-25.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
10/21/2014
Muyang Single Screw Extruder
The extrusion provides for production of many products with great superiority in comparison with other technologies. Because it almost integrates functions of different equipments in a single process when extruding, the procedures of mixing, extruding, cutting, cooking, forming and drying process in a certain degree can be carried out at the same time. The feed machinery has the following functions and features:
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
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