The mixing machine consists of rotor, machine body, machine housing, speed reducer, upper cover, liquid application device, access doors, etc. The rotor is installed on the machine body through the two bearings (with pedestal) at the shaft ends. It is driven by the output hollow shaft of the reducing motor. A discharge gate is installed at the bottom of machine housing, whose opening or closing is controlled by pneumatic cylinders according to the mixing cycle. The access doors for cleaning and maintenance are on the upper part of machine housing. There are two feeding inlets on the top cover of the mixer for adding major materials and additives separately. The air-return mechanism is installed between top cover and the machine bottom.
①Rotor
The rotor on the paddle mixer consists of a main shaft, four paddle assemblies (each of which is made up by a group of big and small paddles of different angles and welded to the stay bar and bar bottom cover ), end covers and stainless steel sheets.
② Bearing and shaft end seal
The rotor is supported and installed on the machine body through the bearings at the shaft ends, and the seal at shaft ends is guaranteed by transparent cover, seal packing as well as gland.
③ Discharge gates and the control
The discharge gate of the feed mixer is connected to the shaft of discharge gate by the gate support arm, while the driven rocking lever (rocker arm) is connected to the shaft of discharge gate by key. The cylinder hinge is connected to the driving rocking lever which, on the other hand, is connected to the driven rocking lever through a connecting rod. When opening the gate, the piston of cylinder is retracted to drive the driving rocking lever rotate counterclockwise, while the driving rocking lever drive the driven rocking lever rotate clockwise through the connecting rod, so as to open the discharge gate. When closing the gate, the piston of cylinder is pushed to drive the driving rocking lever rotate clockwise, then the driven rocking lever rotate counterclockwise, till the three holes that on the driving rocking lever, the connecting rod and the drives rocking lever sight alignment, the gate is closed.
④ Sealing of discharge gate
There are sealing members surrounding the discharge gate frame at lower part of the housing. When the gate is closed tightly, the side of the discharge gate clings tightly to the silica strip on the sealing member, and the discharge gate is sealed by the compact silica strip to prevent material in the mixer from leakage.
⑤ Liquid application device (if optioned)
The liquid application system is installed above the top cover and consists of pipe and nozzles etc. Several nozzles are evenly distributed on the pipe. The liquid application system can be able to move up and down for easily cleaning and replacing nozzles. Muyang mixing machines are all with full equipments and the standard application amount is 2% for one pipe, please note in the contract if you have different requirement. When adopting the atomizing spraying nozzle, liquid will be sprayed out from nozzle in a segment shape through the compound effect of atomization and compressed air.
⑥ Protection device
Interlock safety device should be installed on the cleaning gate to ensure the motor cannot be started when the cleaning gate is opened, so as to prevent accident during working.
⑦ Air-sac blowing device (if selected)
Whether to switch on/off the nozzles for supplying compressed air on the pipeline is controlled by two pulse solenoid valve which are controlled by pulse controller. The compressed air spraying onto the rotor and trough continuously through the series nozzle on the pipeline inner the chamber, which will clean material residues away the mixer so as to minimize material residues in the mixer.
⑧ Air-return mechanism
The air-return mechanism is a filter pocket with a skeleton that used to connect the mixing chamber with ambient air. When feeding material into the mixer, the compressed air in the mixing chamber is released through the air-return mechanism into ambient air and balance the pressure in the chamber; when discharging, air pressure in the chamber is decreased, and ambient air is induced into the mixing chamber, and balances the pressure in there as well. Generally, it is unnecessary for the feed machine to install the air-return mechanism if the opening on the top cover is connected to the exhausted system during feed mill installation.
3/05/2015
Extruder Working Procedure and Extruding Principle
Firstly the mash that has been formulated and pulverized should be conveyed into the anti-bridging bin. When the extruding machine is working, the material in the anti-bridging bin is continuously fed into the different diameter cylinder conditioner by the feeder. On the other hand, metered steam, water and other liquids should be added evenly and continuously into the conditioner while the material is entering the conditioner.
Material being conditioned for a certain period will flow into the feeding section of the extruder chamber. In the feeding section, the material is primarily compressed and conveyed to the kneading section. In the kneading section, the material is gradually ripened or dissolved under the comprehensive effects of strong agitating, mixing and shearing. After entering the final ripening section, the pressure as well as the temperature rise gradually, which will enable the material to be ripened further, resulting in further gelatinized starch, denatured fat and protein, and homogenized non-crystal texture. Finally, the material will be extruded out of the die and then cut into pellets.
The three sections of extruding assembly can be adjusted depending on the production requirement. The extruding screw pushes material to pass through the whole extruder machinery chamber. And mechanical energy generated by the rotating screw will be transformed into heat energy through the frictional interaction between the material and extruder parts as well as the frictional interaction of material particles.
When this doughy material is extruded to pass through the die holes at the end of the extruder chamber, it is processed to a certain shape. Due to the great pushing and mixing effects of the screw, the material in the chamber is at a certain pressure and temperature, which will evaporate water to make material expanded momentarily when extruded out of the die holes. The more the water evaporated the larger expansion of extruded product, and vice versa. So the product expansion is controllable, and the required expansion extent can be obtained through adjusting each operation parameter strictly. The production of low-density products depends on material composition and the processing conditions. In such case the product will be greatly expanded and kept in a corresponding shape and dimension.
When producing products with high density, the products will be slightly expanded depending on the pressure relief opening provided on the extruder machine barrel as well as the processing conditions (including increasing water content, reducing extruding strength and temperature).
Material being conditioned for a certain period will flow into the feeding section of the extruder chamber. In the feeding section, the material is primarily compressed and conveyed to the kneading section. In the kneading section, the material is gradually ripened or dissolved under the comprehensive effects of strong agitating, mixing and shearing. After entering the final ripening section, the pressure as well as the temperature rise gradually, which will enable the material to be ripened further, resulting in further gelatinized starch, denatured fat and protein, and homogenized non-crystal texture. Finally, the material will be extruded out of the die and then cut into pellets.
The three sections of extruding assembly can be adjusted depending on the production requirement. The extruding screw pushes material to pass through the whole extruder machinery chamber. And mechanical energy generated by the rotating screw will be transformed into heat energy through the frictional interaction between the material and extruder parts as well as the frictional interaction of material particles.
When this doughy material is extruded to pass through the die holes at the end of the extruder chamber, it is processed to a certain shape. Due to the great pushing and mixing effects of the screw, the material in the chamber is at a certain pressure and temperature, which will evaporate water to make material expanded momentarily when extruded out of the die holes. The more the water evaporated the larger expansion of extruded product, and vice versa. So the product expansion is controllable, and the required expansion extent can be obtained through adjusting each operation parameter strictly. The production of low-density products depends on material composition and the processing conditions. In such case the product will be greatly expanded and kept in a corresponding shape and dimension.
When producing products with high density, the products will be slightly expanded depending on the pressure relief opening provided on the extruder machine barrel as well as the processing conditions (including increasing water content, reducing extruding strength and temperature).
3/04/2015
Process of Complete Wood Pellet Production Line
Raw materials Preparation
Wood pellets can be made from sawdust, wood shavings, wood chips or wood logs, any forestry wastes or biomass straws, stalks, etc.
Raw Material Crushing Process
Crushing machine is used for crushing the larger materials into smaller powder for supporting produce wood pellets. Wood crusher is ideal equipment for crushing raw materials like square logs with diameter less than 200mm; if the material has a diameter less than 50mm, then wood grinding machinery is the best choice. The best thickness of the wood chip is less 5mm. After milled, the output size can reach diameter 3-5 mm, which is convenient for further processing to get dried and pelletized.
Biomass Material Drying Process
The best moisture content to pelletizing is about 11-17%. So before pelletizing, a drying machine is needed to make the moisture content reaches the required standards.
Wood Pelletizing Process
Pellet mill is the significant part of the wood pellet production line, and has reliable and stable performance. Capacity ranges from 1T to 10T per hour. You can choose ring die pellet mill or flat die pellet mill depend on your capacity requirements.
Wood Pellet Cooling Process
After pelletizing process, the temperature of wood pellets is between 60-80 degrees and the moisture content is close to 15%. So a cooler must be used to reduce their surface temperature and the moisture content which makes the wood pellets easy to store, meanwhile helps screen good and pure pellets.
Wood Pellet Packing Process
After the cooling process, packing process is necessary to protect the wood pellets from the damp. Muyang automatic wood pellet weighing & packing system adopts PLC control with high weighing accuracy and easy operation is your best choice.
Wood pellets can be made from sawdust, wood shavings, wood chips or wood logs, any forestry wastes or biomass straws, stalks, etc.
Raw Material Crushing Process
Crushing machine is used for crushing the larger materials into smaller powder for supporting produce wood pellets. Wood crusher is ideal equipment for crushing raw materials like square logs with diameter less than 200mm; if the material has a diameter less than 50mm, then wood grinding machinery is the best choice. The best thickness of the wood chip is less 5mm. After milled, the output size can reach diameter 3-5 mm, which is convenient for further processing to get dried and pelletized.
Biomass Material Drying Process
The best moisture content to pelletizing is about 11-17%. So before pelletizing, a drying machine is needed to make the moisture content reaches the required standards.
Wood Pelletizing Process
Pellet mill is the significant part of the wood pellet production line, and has reliable and stable performance. Capacity ranges from 1T to 10T per hour. You can choose ring die pellet mill or flat die pellet mill depend on your capacity requirements.
Wood Pellet Cooling Process
After pelletizing process, the temperature of wood pellets is between 60-80 degrees and the moisture content is close to 15%. So a cooler must be used to reduce their surface temperature and the moisture content which makes the wood pellets easy to store, meanwhile helps screen good and pure pellets.
Wood Pellet Packing Process
After the cooling process, packing process is necessary to protect the wood pellets from the damp. Muyang automatic wood pellet weighing & packing system adopts PLC control with high weighing accuracy and easy operation is your best choice.
3/03/2015
Muyang Pet Food Project
Muyang is the integrated solutions provider of high quality pet food project. Our research focuses on developing efficient pet food manufacturing technology and feed machines to improve the palatability, nutrition value, quality and safety of pet food.
Muyang pet food manufacturing technology helps customers present their formula in the shape, size, palatability, extrusion rate and moisture content of the product, and satisfy clients' demand in color, oil coating, pulp coating, powder coating and end product automatic color/material blending.
Following the concept of creating value for clients, Muyang Pet Food Company helps you manufacture better pet food and reduce manufacture cost to the most extent to obtain maximum value.
Our clients include Bridge, Sanpo Pet, Fubei, Huaxing, Wanpy, Singen, Navarch, Vitakraft, Burgess, Bachoco, ERE, ABIS, Bioalimentar, Agrizoo and Unicharm.
Muyang pet food manufacturing technology helps customers present their formula in the shape, size, palatability, extrusion rate and moisture content of the product, and satisfy clients' demand in color, oil coating, pulp coating, powder coating and end product automatic color/material blending.
Following the concept of creating value for clients, Muyang Pet Food Company helps you manufacture better pet food and reduce manufacture cost to the most extent to obtain maximum value.
Our clients include Bridge, Sanpo Pet, Fubei, Huaxing, Wanpy, Singen, Navarch, Vitakraft, Burgess, Bachoco, ERE, ABIS, Bioalimentar, Agrizoo and Unicharm.
3/02/2015
FAMSUN Service Tour Program welcomed in Vietnam
At its first stop in Vietnam December 2014, the FAMSUN Southeast Asia Service Tour Program was warmly welcomed by local feed manufacturers.
According to Muyang, the Service Tour Program was launched by its FAMSUN Feedmill Solution. The specialists' team used to take a tour across North Vietnam market and more than 10 feed mills were served last March and April. This time, the team went across the whole country and brought a full-service to more customers, no matter they are local buyers or foreign investors such as New Hope, Tequ and Tongwei from China.
The full-course service includes feed machine trouble solving, operation and maintenance skills training, and production lines improvement advices. After the work is done in Vietnam, the service tour will head towards Thailand, Myanmar and other Southeast Asia countries.
As the traditional value-added Customer Care program, Muyang's service tour program can go back to 2008 and be seen on China and other international markets in feed mills, animal farms, grain storage terminals, etc.
According to Muyang, the Service Tour Program was launched by its FAMSUN Feedmill Solution. The specialists' team used to take a tour across North Vietnam market and more than 10 feed mills were served last March and April. This time, the team went across the whole country and brought a full-service to more customers, no matter they are local buyers or foreign investors such as New Hope, Tequ and Tongwei from China.
The full-course service includes feed machine trouble solving, operation and maintenance skills training, and production lines improvement advices. After the work is done in Vietnam, the service tour will head towards Thailand, Myanmar and other Southeast Asia countries.
As the traditional value-added Customer Care program, Muyang's service tour program can go back to 2008 and be seen on China and other international markets in feed mills, animal farms, grain storage terminals, etc.
2/28/2015
Muyang honored with Best Enterprise Award in Talents
A joint statement from Business Review and Beisen Evaluation Company recently honored Muyang as one of 6 Best Enterprise Award winners across China in recognition of its achievements in Human Resources management. Other winners are BEIQI FOTON MOTOR CO. LTD., CNOOC and Hisense Group.
The scrutiny consists of Human Resources management and employee devotion, career opportunities as well as training and continuing education practices. The winners are without doubt the "TOP Employers" in China.
For many years, Muyang has dedicated itself to the mission of "Creating value for customers and making our staff dreams come true". In order to play a vanguard role in Human Resources management, generating sustainable growth with a good team by creating satisfied customers, Muyang has devoted a lot of energy to the intensive training and development of its own employees.
Muyang Business School was established in 2009, and since then, a systematic develop program applied to every employee had been launched. Knowledge, skill and experience subject to machines, technologies, services, sales, management as well as foreign language are shared and learned through trainings, online courses, and in practices. All of these help to create a competent, motivated and long-serving young team.
The scrutiny consists of Human Resources management and employee devotion, career opportunities as well as training and continuing education practices. The winners are without doubt the "TOP Employers" in China.
For many years, Muyang has dedicated itself to the mission of "Creating value for customers and making our staff dreams come true". In order to play a vanguard role in Human Resources management, generating sustainable growth with a good team by creating satisfied customers, Muyang has devoted a lot of energy to the intensive training and development of its own employees.
Muyang Business School was established in 2009, and since then, a systematic develop program applied to every employee had been launched. Knowledge, skill and experience subject to machines, technologies, services, sales, management as well as foreign language are shared and learned through trainings, online courses, and in practices. All of these help to create a competent, motivated and long-serving young team.
12/16/2014
How extrusion become profitable for piglet feed
If you have an improved, cheaper and safer end product you will have the edge over competitor and eventually your profit ratio. For feed manufacturing industry, technology that help feed manufactures keep leading in the industry has become the primary consideration for making the investment decision, be it greenfield or upgraded project.
For livestock feed production, pretreatment technology is very important, and the basic type of processing used within feed mills usually is pellet conditioner. As concerns over feed cost increased, new pretreatment technologies are asked to widen the scope of available raw materials. And higher standards on feed nutrition and feed safety in breeding farms also require improved technologies and equipment for production, especially for young animal feed. For these reasons, expander used in pretreatment has become more and more popular in processing lines. However, gelatinization level of end product of traditional expander is limited to 60%. When requirement to starch gelatinization comes up to 70~75%, extruder is a better choice than expander, but it also faces problems of reduced output and increased energy consumption.
As a technology problem solver, Muyang introduces a new technology specialized for piglet feed production. The so call "fully extrusion and low-temperature pelleting system" may initially be more expansive than the expander and pelleting system, but when makes a simple comparison of the increased profit from high quality end product and the reduced tonnage power consumption, it can normally be shown to be cost effective, and this is without taking into account the probable increased efficiency of the extruder machinery itself.
Feed intake efficiency comparison
Results of tests demonstrated that piglets fed with feed produced by fully extrusion and low-temperature pelleting line showed significant improvement on feed intake, weight gain and intestinal health. It is because:
1) Fully extrusion process can achieve products tasty flavor and better palatability;
2) Fully extrusion and low temperature pelleting can diminish nutritional ingredients loss during processing, and ensure enough nutrition and energy for weanling pigs, resulting in increased weight gain;
3) Fully extrusion can contribute to higher starch gelatinization and eliminates the effects of anti-nutritional factors and toxins, which is good for intestinal health.
For livestock feed production, pretreatment technology is very important, and the basic type of processing used within feed mills usually is pellet conditioner. As concerns over feed cost increased, new pretreatment technologies are asked to widen the scope of available raw materials. And higher standards on feed nutrition and feed safety in breeding farms also require improved technologies and equipment for production, especially for young animal feed. For these reasons, expander used in pretreatment has become more and more popular in processing lines. However, gelatinization level of end product of traditional expander is limited to 60%. When requirement to starch gelatinization comes up to 70~75%, extruder is a better choice than expander, but it also faces problems of reduced output and increased energy consumption.
As a technology problem solver, Muyang introduces a new technology specialized for piglet feed production. The so call "fully extrusion and low-temperature pelleting system" may initially be more expansive than the expander and pelleting system, but when makes a simple comparison of the increased profit from high quality end product and the reduced tonnage power consumption, it can normally be shown to be cost effective, and this is without taking into account the probable increased efficiency of the extruder machinery itself.
Feed intake efficiency comparison
Results of tests demonstrated that piglets fed with feed produced by fully extrusion and low-temperature pelleting line showed significant improvement on feed intake, weight gain and intestinal health. It is because:
1) Fully extrusion process can achieve products tasty flavor and better palatability;
2) Fully extrusion and low temperature pelleting can diminish nutritional ingredients loss during processing, and ensure enough nutrition and energy for weanling pigs, resulting in increased weight gain;
3) Fully extrusion can contribute to higher starch gelatinization and eliminates the effects of anti-nutritional factors and toxins, which is good for intestinal health.
12/09/2014
Animal Pellet Feed Production Line
Animal pellet feed production line is the core equipment for feed manufacturers, which can complete the magnetic separation, crushing, mixing, granulating, lifting, cooling, screening, product packaging and dust removal by ventilation, electrical control and other functions, this paper will introduce what equipment does animal pellet feed production line have?
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
According to the process flow, complete feed production line can be divided into four sections, and each section has specific equipment:
1.Preclean and grinding section: in this system, feed raw materials will be received, and hammer mill machine will be used to grinder materials.
2.Mixed section: feed materials which is stored in the mixing chamber will be mixed by twin shaft paddle mixer or screw mixer.
3.Pellet-making, cooling section: in this section, ring die pellet mill or flat die pellet machine is the main animal pellets feed making machine and hot pellets feed made by feed making machine will be cooled by counter flow cooler.
4.Sieving and packing section: Pellet feed after sieving can be packed, in the section, you can choose automatic bagging scale or manual packing.
11/30/2014
New Product---FAMSUN Gear-Drive Pellet Mill
FAMSUN Gear-Drive Pelleting Machine
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
Gear-drive for reliable production
High machining and installation precision of gear box contributes to reliable, precise and efficient transmission, bringing in stable production without failure downtime.
Optimal structure for high output and energy-efficiency
Optimized feed-to-pellet defector structure, widened ring die working area (+15~25%) to enable consistent pellet quality, high output and lower energy consumption (possible to reduce power consumption to 6.1kW•h/t for livestock feed production).
Smart control and easy operation
Fuzzy logics is introduced to the controller of the pelleting system to optimize processing parameters, eliminate human factors and achieve more effective production.
Unique die changing and roller adjustment tools for easing labor.
User-friendly operation
CE Standard design details such as overload protection, door protection, gear box protection with liquid level monitoring and iron removing, guard hoods, etc. to ensure safe, reliable and stable production.
11/27/2014
SWFP66*100XM Hammer Mill
Having adapted to the changing needs of customers, Muyang is developing raw material processing solutions designed to further increase output and promote the efficient use of available raw materials.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
Facing raw material shortage and high price pressure, feed manufacturers would turn to the alternative ingredients rather than keep the formulation unchanged.
Today, substituting corn with the more available and much cheaper wheat is more acceptable in the feed industry. However, tough and small, wheat grain is hard to be ground, thus raising different requirements to the grinding machine and technology.
Specialized for wheat grinding and with the point of departure to get more value out of wheat without changing the original grinding process, Muyang SWFP66*100XM grinding machinery is developed. The hammer mill is designed to be more compatible to the original process, and most of its spare parts are interchangeable with those of the other Muyang hammer mills. On the other hand, like the other Muyang SWFP hammer mills, this wheat grinding machine i s also characterized by its high energy efficiency, stable performance and less maintenance.
11/03/2014
Muyang Attended the 29th Shandong Livestock Exposition
During from October 25th to 26th, the 29th Shandong Livestock Exposition was held in Jinan International Convention and Exhibition Center, the exposition is the largest and highest grade ever, most content-rich, supporting activities carried out most of the time Husbandry event. Muyang carried steel sheds debut in this exhibition.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
This year's show, from more than 10 countries and regions with over 20 provinces and autonomous regions, together with 550 companies gathered together to meet this annual event.
Chinese aquaculture industry, large-scale, specialized, intensive maturing
As the largest high-quality aquaculture engineering system solutions for service providers, Muyang was eye-catching. On 25th, Shandong Province, deputy director of Animal Husbandry and Veterinary Bureau Jianjun Tang booth tour guide to visit Muyang, after visiting Muyang devices, he said the success of this event will be held, all-round beckons farming industry scale, specialized, intensive in accelerating the pace, this exhibition of unprecedented scale, totaling more than 1,000 exhibitors, the number of visitors is expected to reach 80,000, the Muyang feed the engineering industry is now an expert in the future, they will certainly accomplish a great deal in Muyang farming industry, leading the development of the industry. Qingdao Muyang responded clutching industry development opportunities, integration of resources, strengthen research and development, adhere to the path of innovation and development, market development effort aquaculture projects, and strive industry first, to do for each device, each ction to each project both lean design, to create a system value, farming machinery to build a world-class leading technology companies.
The rapid development of power industry equipment system
The exhibition, Muyang's breeding sheds steel attracted many farmers to visit the consultation, at specialization, scale, intensive trend, farmers who urgently systematic solution, which is Muyang’s advantage. Muyang's water feed line systems, ventilation and cooling systems to provide customers the perfect solution to the problem encountered in large-scale production. Customers take the initiative to come to counseling, problem overall advantage equipment, function of each device, are focused on customer care, for which the shepherd staff for clients answered. Spiritual Muyang continued to create customer benefits, providing fine service impressed with every customer.
Professional, systems, services is the driving force for sustainable development
Aquaculture engineering system for customers to create solutions are constantly striving for Qingdao Muyang and its long-term effort and struggle but also won numerous customer recognitions. Animal Husbandry Engineering Co., Ltd. Qingdao shepherd product development, engineering design, manufacture, installation and service as a whole, the main products include steel equipment, poultry rearing automated feeding systems, drinking water systems, animal building room cooling systems, ventilation systems environment and environmental control systems. The company has first-class R & D team, high quality products, quality service for our customers to create the perfect delivery.
In the future, Qingdao Muyang Animal Husbandry Engineering Co., Ltd. will continue to deepen professional capacity, systems, services for industry specialization, scale, intensive to help lead the development of the industry.
Muyang provides its customers with animal feed machines and other large projects like steel structure, raising system, grain slio and other engineering.
10/29/2014
Muyang to showcase FAMSUN feed-to-meat solutions at VIV China 2014
Muyang will showcase a new pellet mill at a 445.5m2 booth during VIV China 2014, held on September 23-25.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
The 35T/H pellet mill is the first gear drive press in the FAMSUN pellet mill family. It is developed by the European Institute of Muyang Company.
Driven by a 250kW motor, the feed machine can produce high quality pellets steadily above 35 tonnes/hour without downtime. Besides the exhibited press, a model of 25T/H capacity is also available for this gear drive series to meet different production demands.
The FAMSUN MY 120 Twin-Screw Extruder and the FAMSUN-WEM Automation System will also be showcased and is marketed to aqua feed producers.
In addition, FAMSUN's delicate cage raising systems, flat raising steel structure houses, pig penning systems and farm climate control systems will be seen at VIV China.
10/21/2014
Muyang Single Screw Extruder
The extrusion provides for production of many products with great superiority in comparison with other technologies. Because it almost integrates functions of different equipments in a single process when extruding, the procedures of mixing, extruding, cutting, cooking, forming and drying process in a certain degree can be carried out at the same time. The feed machinery has the following functions and features:
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
(1) Multi-functionality of the equipment Multi-functionality of the equipment presents as suitable for processing of different materials and able to achieve different ripening degrees (or extrusion degrees) as required when processing the same material. The reasons for one extruder able to achieve multifunction include the following three aspects:
① The screw configuration applies combined-type structure, which can provide different shearing forces for materials through changing some simple rod configurations;
② There are sorts of discharging devices and the discharging area of materials can be adjusted as required.
③ In production, the processing parameters of the feed machine can be adjusted as required.
(2) Uniqueness of the product Other technologies are difficult or cannot produce products and products in certain shapes produced by this extruding operation.
(3) High-quality of the product This extruding operation is extremely effective for high-temperature and short-period processing, it is provided with a better nutrition improvement while effectively reducing different anti-nutritional factors in products and sterilizing.
(4) Effective utilization of energy Ripening degree of products through this extrusion operation is improved greatly. Compared with the other processing technologies or modes, extrusion can ripen material in a great degree, sufficiently use steam and reduce power consumption, and thus process cost can be saved.
(5) Minimum industrial wastewater This extruding can effectively avoid industrial wastewater; this is an outstanding advantage for feed manufacturers bearing the increasing pressure for reducing influences of production activities on surrounding environment.
9/23/2014
Explosion Protection: Countermeasures against Dust
There are many tips you should you know after you operate Muyang feed machines, and you should know the right means and safety points, then you can avoid unnecessary matters.
1. Common cleaning work
*** Keeping the working site with combustible dust clean is an important condition for safe production.
*** Try not to pile bagged or bulk materials between machines.
*** In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators and dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes or top covers should be avoided.
*** In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and effectively.
*** Keep all motors free of deposited dust.
2. Frequent inspection and maintenance
*** Regularly Check all V-belts and flat belts for driving conditions, at least once a week, so as to avoid heat generation due to skid.
*** Regularly check the safety feed machine such as speed monitor or the like, at least once a week.
*** Check and clean all the magnetic separators, stoners and sifters regularly, at least once a day.
*** In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts and bearings, at least once a week, and to regularly fill up lubricating oil.
3. Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to the following points:
*** It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.
*** It is forbidden to use any lengthened cable or electric furnace.
*** It is necessary to immediately repair or replace the electric apparatus and equipment if any failure occurs.
*** The cables without conduits are not allowed to be installed on the floor.
*** Cut off the power supply of the machine when going off work.
*** An electrician should be assigned to check the insulation of all the lines of electric network according to relevant regulations on heavy current, at least once a year.
4. Smoking and welding
*** Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as guests, customers, foreigners and drivers visiting the factory.
*** If the tools such as welding feed machinery or soldering lamp (flame soldering lamp) etc. are required for repair or installation, do as best as possible to arrange the work in a special workshop or on a special site.
*** If it is necessary to carry out welding or the like directly in production area or storehouse once in a while, written applications must be submitted to a related supervisor in advance for written approval. The above mentioned operations can be carried out only when special safety measures have been taken, such as laying pieces of water soaked canvas or canvas special for covering on the surrounding area and preparing fire extinguishers. After completion of the operation, the welding site and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very dangerous, for people can't see where they will fly on earth. They can cross through the narrow clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may occur at any time.
*** Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine first, and then make a thorough cleaning and isolate both sides of the welding site tightly with materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.
1. Common cleaning work
*** Keeping the working site with combustible dust clean is an important condition for safe production.
*** Try not to pile bagged or bulk materials between machines.
*** In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators and dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes or top covers should be avoided.
*** In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and effectively.
*** Keep all motors free of deposited dust.
2. Frequent inspection and maintenance
*** Regularly Check all V-belts and flat belts for driving conditions, at least once a week, so as to avoid heat generation due to skid.
*** Regularly check the safety feed machine such as speed monitor or the like, at least once a week.
*** Check and clean all the magnetic separators, stoners and sifters regularly, at least once a day.
*** In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts and bearings, at least once a week, and to regularly fill up lubricating oil.
3. Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to the following points:
*** It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.
*** It is forbidden to use any lengthened cable or electric furnace.
*** It is necessary to immediately repair or replace the electric apparatus and equipment if any failure occurs.
*** The cables without conduits are not allowed to be installed on the floor.
*** Cut off the power supply of the machine when going off work.
*** An electrician should be assigned to check the insulation of all the lines of electric network according to relevant regulations on heavy current, at least once a year.
4. Smoking and welding
*** Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as guests, customers, foreigners and drivers visiting the factory.
*** If the tools such as welding feed machinery or soldering lamp (flame soldering lamp) etc. are required for repair or installation, do as best as possible to arrange the work in a special workshop or on a special site.
*** If it is necessary to carry out welding or the like directly in production area or storehouse once in a while, written applications must be submitted to a related supervisor in advance for written approval. The above mentioned operations can be carried out only when special safety measures have been taken, such as laying pieces of water soaked canvas or canvas special for covering on the surrounding area and preparing fire extinguishers. After completion of the operation, the welding site and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very dangerous, for people can't see where they will fly on earth. They can cross through the narrow clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may occur at any time.
*** Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine first, and then make a thorough cleaning and isolate both sides of the welding site tightly with materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.
9/19/2014
The Usage on Muyang TLMC12 Jet Filter Dust Collector
Dust concentration of dust-containing air, relative humidity, physical and chemical characters of dust such as dust size, density, adhesivity and explosive repose angle shall be known after determining to use the filtering sleeve dust collector.
Consider the filtering air speed and filtering area when selecting a dust collector. The designed filtering air speed of full series dust collectors shall be not more than 4 m/min. The filtering air speed is determined by dust characteristics and density, usually the middle/lower limit is selected; as for light and small dust particles, the filtering air speed shall be much lower, or even less than 2 m/min; the lower the filtering air speed, the higher the dust removal efficiency, however, the cost will be increased; therefore, it is important to select the filtering air speed applicable for the character of dust to obtain a better performance-price ratio. Determine the filtering area based on volume of air to be treated after determining the filtering air speed; see Table 1 for corresponding parameters to select correct dust collector model.
Normally, the feed machine is used for treating dust-containing air with a dust particle size more than 1μm; for treating dust-containing air with a dust particle size less than 1μm, please inform us when ordering, so that we can select other filter material and guide you to adjust the corresponding working parameters.
Please inform us when ordering if the dust collector will be used for central dust collecting and pneumatic conveying and the air pressure exceeds 15000Pa, so that we can adjust the corresponding structure.
It is recommended to select a dust collector with larger size or equip an additional pre-purifier when the dust concentration at the entry of the dust collector is more than 15g/m3.
Please inform us if you have any special requirements to the dust collector or you have any other ideas.
In addition, we have other feed machinery available here, you can contact anytime.
Consider the filtering air speed and filtering area when selecting a dust collector. The designed filtering air speed of full series dust collectors shall be not more than 4 m/min. The filtering air speed is determined by dust characteristics and density, usually the middle/lower limit is selected; as for light and small dust particles, the filtering air speed shall be much lower, or even less than 2 m/min; the lower the filtering air speed, the higher the dust removal efficiency, however, the cost will be increased; therefore, it is important to select the filtering air speed applicable for the character of dust to obtain a better performance-price ratio. Determine the filtering area based on volume of air to be treated after determining the filtering air speed; see Table 1 for corresponding parameters to select correct dust collector model.
Normally, the feed machine is used for treating dust-containing air with a dust particle size more than 1μm; for treating dust-containing air with a dust particle size less than 1μm, please inform us when ordering, so that we can select other filter material and guide you to adjust the corresponding working parameters.
Please inform us when ordering if the dust collector will be used for central dust collecting and pneumatic conveying and the air pressure exceeds 15000Pa, so that we can adjust the corresponding structure.
It is recommended to select a dust collector with larger size or equip an additional pre-purifier when the dust concentration at the entry of the dust collector is more than 15g/m3.
Please inform us if you have any special requirements to the dust collector or you have any other ideas.
In addition, we have other feed machinery available here, you can contact anytime.
9/11/2014
TLTSG Series Stationary Dump Dust Filter with a Sifter
Our Jet Filter Dust Collector belongs to a bag-type, internal filtering, high-pressure, reverse air jet, impulse dust collector, featured by reliable performance, high efficiency dust collecting, low discharge concentration, easy operating and maintenance, pretty appearance, compact structure and small floor area. It is applicable for dust control in industries of cereals and feed processing, feed machine, metallurgy, building materials and cement, and dust cleaning or recycling and filtering in pneumatic conveying or aspiration duct collecting in other workshop sections. It is used for improving work environment, work efficiency and product quality etc.
TLTSG Series Stationary Dump Dust Filter with a Sifter features:
***Mobile and stationary two modes, one machine one time used for several inlets.
***The TLTSG Stationary Dump Dust Filter contains dust removal device to prevent dust from escaping, improving working environment.
***The machine has advantages of low noise, low vibration,simple structure and ease of maintenance.
***The machine can crush caked powder material and feature more even filling. Wide application for manual feed inlet in industries as food milling, feed milling, sugar making.
TLTSG Series Stationary Dump Dust Filter with a Sifter features:
***Mobile and stationary two modes, one machine one time used for several inlets.
***The TLTSG Stationary Dump Dust Filter contains dust removal device to prevent dust from escaping, improving working environment.
***The machine has advantages of low noise, low vibration,simple structure and ease of maintenance.
***The machine can crush caked powder material and feature more even filling. Wide application for manual feed inlet in industries as food milling, feed milling, sugar making.
8/25/2014
Muyang SFJZ Vibrating Sifter
This SFJZ vibrating sifter consists of a feeding inlet, a feeding outlet, an exhaust opening, a sieve body, vibrating motors, rubber springs and a feed machine frame.
The feeding inlet is flexibly connected with a spout, and through the adjustable baffle plates the materials are distributed and then drop onto the sieve cover. Due to the obstruction of baffles for uniform distribution, the materials are further evenly spread over the first and second sieve covers for sifting. The stocks with different particle size will be discharged out of the machine via different outlets.
Working conditions
(1) Environmental conditions
① Environment temperature for normal use is within -15～+40℃;
② Relative moisture content for normal use is within 30%~85%;
③ Altitude for normal use is lower than 1000 m;
(2) Configuration conditions
① The vibrating sifter should match with the complete sets of equipments in the process;
② Configuration shall be carried out within the power supply for normal use (permissible voltage deviation ±5% and frequency deviation ±1 HZ);
③ The user must configure an over-voltage protection device for the power supply.
The feeding inlet is flexibly connected with a spout, and through the adjustable baffle plates the materials are distributed and then drop onto the sieve cover. Due to the obstruction of baffles for uniform distribution, the materials are further evenly spread over the first and second sieve covers for sifting. The stocks with different particle size will be discharged out of the machine via different outlets.
Working conditions
(1) Environmental conditions
① Environment temperature for normal use is within -15～+40℃;
② Relative moisture content for normal use is within 30%~85%;
③ Altitude for normal use is lower than 1000 m;
(2) Configuration conditions
① The vibrating sifter should match with the complete sets of equipments in the process;
② Configuration shall be carried out within the power supply for normal use (permissible voltage deviation ±5% and frequency deviation ±1 HZ);
③ The user must configure an over-voltage protection device for the power supply.
8/19/2014
Muyang SJHS Mixer Machine
Mixing is important to the quality and the feeding effectiveness of compound feed (or premix) during production. The production capacity of a feed mill usually is determined by its batching and mixing ability.
Muyang SJHS series Double-circle Paddle Mixer, designed with feed-to-food safety standard, is effective in mixing powdery ingredients (bulk density< 1kg/l) for animal feed, food and pet food. Liquid application is available.
Efficient and homogenous
Double-circle rotor contributes to fully mixing in both fast-flow zone and slow-flow zone, the mixing period is as short as 45-60s, but the homogeneity of product can be up to 97.7%.
Minimum residue
Optimized paddle-to-wall gap and fully opened discharge gates of the feed machine ensure momentary discharging, minimum residue and free of contamination.
No leakage
Assembly type seals for the discharge gates and shaft ends, good in sealing and convenient in assembly and adjustment as well as replacement operations.
User friendliness
Large access door, ease of cleaning and maintenance; Safety switch to protect personel from injury during cleaning and maintenacnce.
Muyang SJHS series Double-circle Paddle Mixer, designed with feed-to-food safety standard, is effective in mixing powdery ingredients (bulk density< 1kg/l) for animal feed, food and pet food. Liquid application is available.
Efficient and homogenous
Double-circle rotor contributes to fully mixing in both fast-flow zone and slow-flow zone, the mixing period is as short as 45-60s, but the homogeneity of product can be up to 97.7%.
Minimum residue
Optimized paddle-to-wall gap and fully opened discharge gates of the feed machine ensure momentary discharging, minimum residue and free of contamination.
No leakage
Assembly type seals for the discharge gates and shaft ends, good in sealing and convenient in assembly and adjustment as well as replacement operations.
User friendliness
Large access door, ease of cleaning and maintenance; Safety switch to protect personel from injury during cleaning and maintenacnce.
8/13/2014
Dust Discharging Device of LNGM Dust Collector
The Dust discharging device of this series
dust collector is mainly composed of a packing auger and an airlock. There are
three forms: dust discharging by a conic bunker is equipped with only an
airlock, single packing auger and double packing auger dust discharging are
equipped with one airlock and two airlocks, and the packing auger is powered by
the drive motor of the airlock. A hanging bearing is set in the middle of the
double-auger.
The impulse control instrument on the feed machine is a main control device for air jet and
dust discharging system of the dust collector, and completed with imported
digital integrated circuits, which is characterized by stability and
reliability, strong interference resistance, long service life and convenient
adjustment. Correct setting of impulse width and impulse interval is a key
factor for normal work of the dust removal system.
Technical performance: 1. Adjusting scope
of impulse width: 0.03s ~ 0.3s; 2. Adjusting scope of impulse interval: 3s
~60s; 3. Output voltage: AC 24V; output current: 0.8 A ~1A; 4. Output circuit:
1~60 for option or matched with quantity of the solenoid valves for the dust
collector.
8/05/2014
CP Group and Muyang Enjoy a long, Special Ties
On November 1, 2010, Mr. Dhanin Chearavanont, Chairman of CP Group, met with visiting Muyang Chairman Li Minyue in Bangkok. Both sides held an in-depth talk on the development of standardized feed processing technology and the long-term cooperation relationship between CP and Muyang.
CP Group is the largest feed machine manufacturer in the world while Muyang is the global leading integrated solution supplier in feed industry. The many years’ cooperation relationship has benefited both sides’ rapid expansion in China and other parts of the world.
Mr. Chearavanont gave highly credit for the professional, rapid reaction and characteristic service that brought by Muyang and believed that the two groups will be in a more solid relationship in the future. Mr. Li Minyue owed the present achievements of Muyang to the on-going support of many key customers like CP Group, and said that Muyang will always entertain excellent contacts with all important customers with the "key customer strategy" and "internationalization strategy" in mind and commit itself to creating more value for the customers worldwide.
CP Group is the largest feed machine manufacturer in the world while Muyang is the global leading integrated solution supplier in feed industry. The many years’ cooperation relationship has benefited both sides’ rapid expansion in China and other parts of the world.
Mr. Chearavanont gave highly credit for the professional, rapid reaction and characteristic service that brought by Muyang and believed that the two groups will be in a more solid relationship in the future. Mr. Li Minyue owed the present achievements of Muyang to the on-going support of many key customers like CP Group, and said that Muyang will always entertain excellent contacts with all important customers with the "key customer strategy" and "internationalization strategy" in mind and commit itself to creating more value for the customers worldwide.
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